Rubicon TRX500FA / Honda Motor Corporation Ltd
- 2001 Honda Rubicon TRX500FA
- 2002 Honda Rubicon TRX500FA
- 2003 Honda Rubicon TRX500FA
2001-2003 Honda Rubicon TRX500FA ATV service manual
Includes the following models
File specifications
File type: PDF
Language: English
Printable: Yes
Estimated download time: 1.01 Minutes
Product Information
Table of Contents
-
General Information
- 1.1 Safety Notices
- 1.2 Identification Numbers
- 1.3 Specifications
- 1.4 Torque Specifications
- 1.5 Tools and Equipment
- 1.6 Maintenance Techniques
-
Maintenance
- 2.1 Periodic Maintenance Schedule
- 2.2 Engine Oil and Filter Change
- 2.3 Air Filter Service
- 2.4 Spark Plug Inspection
- 2.5 Valve Clearance Adjustment
- 2.6 Brake Inspection
- 2.7 Tire Inspection and Pressure Adjustment
- 2.8 Battery Maintenance
-
Fuel System
- 3.1 Fuel System Overview
- 3.2 Carburetor Adjustment and Cleaning
- 3.3 Throttle Operation
- 3.4 Fuel Tank and Valve
-
Body and Frame
- 4.1 Body Panels Removal and Installation
- 4.2 Seat Removal and Installation
- 4.3 Front and Rear Rack
- 4.4 Fender Replacement
-
Engine
- 5.1 Engine Removal and Installation
- 5.2 Cylinder Head and Valve Service
- 5.3 Cylinder and Piston
- 5.4 Clutch and Gearshift Linkage
- 5.5 Lubrication System
- 5.6 Cooling System
-
Drive System
- 6.1 Drive Train Overview
- 6.2 Front and Rear Drive Shaft
- 6.3 Front Differential
- 6.4 Rear Differential
- 6.5 Transmission Service
-
Suspension
- 7.1 Front Suspension Check and Adjustment
- 7.2 Rear Suspension Check and Adjustment
- 7.3 Shocks and Springs
-
Steering
- 8.1 Handlebar Adjustment
- 8.2 Steering Assembly Maintenance
-
Brakes
- 9.1 Brake System Overview
- 9.2 Front and Rear Brake Inspection
- 9.3 Brake Pad Replacement
-
Electrical System
- 10.1 Ignition System
- 10.2 Starting System
- 10.3 Charging System
- 10.4 Lights and Switches
- 10.5 Electrical Troubleshooting
-
Troubleshooting
- 11.1 Engine Troubleshooting
- 11.2 Drive Train Troubleshooting
- 11.3 Electrical Troubleshooting
- 11.4 Suspension Troubleshooting
-
Appendices
- 12.1 Service Information
- 12.2 Wiring Diagram
- 12.3 Maintenance Record
- 12.4 Index
This repair manual is an essential tool for mechanics, technicians, and owners. It provides detailed information on maintenance, repair procedures, and troubleshooting for the 2001-2003 Honda Rubicon TRX500FA ATV.
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