Rubicon TRX500FA / Honda Motor Corporation Ltd
- 2001 Honda Rubicon TRX500FA
- 2002 Honda Rubicon TRX500FA
- 2003 Honda Rubicon TRX500FA
2001-2003 Honda Rubicon TRX500FA ATV service manual
Models covered in this manual:
File specifications
File type: PDF
Language: English
Printable: Yes
Estimated download time: 1.01 Minutes
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Product Information
Table of Contents
General Information
- Service Rules
- 1-2
- Model Identification
- 1-2
- Specifications
- 1-3
- Torque Values
- 1-11
- Tools
- 1-14
- Lubrication & Seal Points
- 1-16
- Cable & Harness Routing
- 1-19
- Emission Control Systems
- 1-22
- Emission Control Information Label (U.S.A. only)
- 1-32
Frame/Body Panels/Exhaust System
- Frame
- 2-1
- Body Panels
- 2-5
- Exhaust System
- 2-10
Maintenance
- Maintenance Schedule
- 3-1
- Pre-Ride Inspection
- 3-2
- Regular Maintenance
- 3-3
Lubrication System
- Engine Oil and Filter
- 4-1
- Transmission Oil
- 4-5
- Differential Oil
- 4-7
Fuel System
- Fuel Tank
- 5-1
- Fuel Line
- 5-3
- Carburetor
- 5-5
Cooling System
- Radiator
- 6-1
- Coolant
- 6-3
- Water Pump
- 6-5
Engine Removal/Installation
- Engine Removal
- 7-1
- Engine Installation
- 7-5
Cylinder Head/Valve
- Cylinder Head Removal
- 8-1
- Valve Adjustment
- 8-3
- Cylinder Head Installation
- 8-6
Cylinder/Piston
- Cylinder Removal
- 9-1
- Piston Removal
- 9-3
- Cylinder Installation
- 9-5
Centrifugal Clutch
- Clutch Removal
- 10-1
- Clutch Inspection
- 10-3
- Clutch Installation
- 10-5
Alternator/Starter Clutch
- Alternator Removal
- 11-1
- Starter Clutch Inspection
- 11-3
- Alternator Installation
- 11-5
Sub-Transmission
- Sub-Transmission Removal
- 12-1
- Sub-Transmission Inspection
- 12-3
- Sub-Transmission Installation
- 12-5
Crankshaft/Automatic Transmission
- Crankshaft Removal
- 13-1
- Automatic Transmission Inspection
- 13-3
- Crankshaft Installation
- 13-5
Front Wheel/Suspension/Steering
- Front Wheel Removal
- 14-1
- Suspension Inspection
- 14-3
- Steering Adjustment
- 14-5
Rear Wheel/Suspension
- Rear Wheel Removal
- 15-1
- Suspension Inspection
- 15-3
Brake System
- Brake Pad Replacement
- 16-1
- Brake Fluid Replacement
- 16-3
Front Driving Mechanism
- Front Drive Shaft Removal
- 17-1
- Front Drive Shaft Inspection
- 17-3
- Front Drive Shaft Installation
- 17-5
Rear Driving Mechanism
- Rear Drive Shaft Removal
- 18-1
- Rear Drive Shaft Inspection
- 18-3
- Rear Drive Shaft Installation
- 18-5
Ignition System
- Ignition Coil
- 19-1
- Spark Plug
- 19-3
Electric Starter
- Starter Motor Removal
- 20-1
- Starter Motor Inspection
- 20-3
- Starter Motor Installation
- 20-5
Lights/Meters/Switches
- Headlight
- 21-1
- Taillight
- 21-3
- Switches
- 21-5
Battery/Charging System
- Battery
- 22-1
- Charging System
- 22-3
Wiring Diagrams
- Wiring Diagram
- 23-1
Technical Features
- Technical Specifications
- 24-1
Troubleshooting
- Engine Troubleshooting
- 25-1
- Electrical Troubleshooting
- 25-5
- Transmission Troubleshooting
- 25-9
Index
- Index
- 26-1
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