Harley-Davidson XL, XLH, XLCH, XLS, & XR-1000 Sportster Service & Repair Manual 1979-1985
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Models Covered & Key Technical Specifications
- XL Models (1979-1985)
- XR Models (1979-1985)
- XLCH (1979)
- XR-1000 (1983-1985)
Professional Workshop Service Manual & Technical Specifications
1979-1985 Harley-Davidson XLH, XLCH, XLS & XR-1000 Sportster Service Manual
Master the maintenance and repair of your classic Ironhead or early Evo Sportster with this definitive factory-grade service manual. Specifically designed for 1000cc 4-speed XL and XR models produced between 1979 and 1985, this comprehensive guide serves as the essential resource for both dedicated owners and professional mechanics.
Whether you are performing a simple oil change or a complete engine teardown, this manual provides the technical depth and clear, step-by-step instructions needed to keep your Harley-Davidson running at peak performance.
Complete Model Coverage
This manual is tailored to the unique engineering of the 1979-1985 era, covering the transition from generators to alternators and the introduction of the high-performance XR series.
- XLH / XLS Models (1979-1985): Full service data for the standard and Roadster Sportster variants.
- XLCH (1979): Specialized coverage including kick-starter disassembly and repair for the final year of the "CH".
- XR-1000 (1983-1985): Dedicated sections for the race-inspired XR, featuring specific engine, fuel system, and chassis specifications.
Professional-Grade Technical Content
The manual is logically organized into numbered sections for rapid reference on mobile devices or at the workbench. Each chapter follows a rigorous repair sequence: Troubleshooting, Adjustment, Removal, Disassembly, Inspection, and Installation.
- Engine & Transmission: Complete 1000cc top and bottom end overhaul, including flywheel truing, valve seat refacing, and 4-speed transmission gear spacing.
- Chassis & Suspension: Service procedures for front forks, rear shocks, and wheel lacing for both 16-inch and 19-inch rims.
- Electrical Systems: Detailed wiring diagrams and troubleshooting for 1979–early 1984 generator systems and the late 1984-1985 alternator charging systems.
- Fuel System: Comprehensive maintenance for carburetors, fuel valves, and air cleaner assemblies tailored to Sportster configurations.
Real Value for the DIY Mechanic
Stop guessing and start fixing with factory-approved methods. This manual includes critical technical data that general guides often miss:
- Full Torque Specifications: Ensure every bolt is tightened to factory standards to prevent leaks and component failure.
- Maintenance Schedules: Clear intervals for the first 500 miles and subsequent 2,500-mile services to protect your investment.
- Troubleshooting Guides: Diagnostic charts to help you quickly identify issues in the engine, clutch, brakes, and electrical systems.
- Special Tool Lists: Identify the exact Kent-Moore tools required for specialized tasks before you begin the job.
Invest in the knowledge required to maintain the legacy of your Harley-Davidson Sportster. This manual ensures your 1979-1985 XL or XR remains a reliable, safe, and powerful machine for years to come.
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