Harley-Davidson XL, XLH, XLCH, XLS, & XR-1000 Sportster Service & Repair Manual 1979-1985
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Sample pages from the Harley-Davidson XL, XLH, XLCH, XLS, & XR-1000 Sportster Service & Repair Manual 1979-1985 manual
Purchase Information
1979-1985 Harley-Davidson XLH, XLCH, XLS & XR-1000 Sportster Service Manual - Technical Specifications
- Document Number / Seller:
- 28633 / Michael Scott
- File Size:
- 78.81 MB
- File Type:
- Language:
- English
- Pages:
- 343
- Printable:
- Yes
- Estimated Download Time:
- 1.61 Minutes
- Delivery Format:
- Digital (PDF) - Instant Access
- Category:
- Motorcycle
- Brand:
- Harley-Davidson
- Reviewed and Approved:
- Dec 14, 2025
Harley-Davidson Models and Parts Covered in this Motorcycle Manual
- XL Models (1979-1985)
- XR Models (1979-1985)
- XLCH (1979)
- XR-1000 (1983-1985)
Complete Manual Information
1979-1985 Harley-Davidson XLH, XLCH, XLS & XR-1000 Sportster Service Manual
Master the maintenance and repair of your classic Ironhead or early Evo Sportster with this definitive factory-grade service manual. Specifically designed for 1000cc 4-speed XL and XR models produced between 1979 and 1985, this comprehensive guide serves as the essential resource for both dedicated owners and professional mechanics.
Whether you are performing a simple oil change or a complete engine teardown, this manual provides the technical depth and clear, step-by-step instructions needed to keep your Harley-Davidson running at peak performance.
Complete Model Coverage
This manual is tailored to the unique engineering of the 1979-1985 era, covering the transition from generators to alternators and the introduction of the high-performance XR series.
- XLH / XLS Models (1979-1985): Full service data for the standard and Roadster Sportster variants.
- XLCH (1979): Specialized coverage including kick-starter disassembly and repair for the final year of the "CH".
- XR-1000 (1983-1985): Dedicated sections for the race-inspired XR, featuring specific engine, fuel system, and chassis specifications.
Professional-Grade Technical Content
The manual is logically organized into numbered sections for rapid reference on mobile devices or at the workbench. Each chapter follows a rigorous repair sequence: Troubleshooting, Adjustment, Removal, Disassembly, Inspection, and Installation.
- Engine & Transmission: Complete 1000cc top and bottom end overhaul, including flywheel truing, valve seat refacing, and 4-speed transmission gear spacing.
- Chassis & Suspension: Service procedures for front forks, rear shocks, and wheel lacing for both 16-inch and 19-inch rims.
- Electrical Systems: Detailed wiring diagrams and troubleshooting for 1979–early 1984 generator systems and the late 1984-1985 alternator charging systems.
- Fuel System: Comprehensive maintenance for carburetors, fuel valves, and air cleaner assemblies tailored to Sportster configurations.
Real Value for the DIY Mechanic
Stop guessing and start fixing with factory-approved methods. This manual includes critical technical data that general guides often miss:
- Full Torque Specifications: Ensure every bolt is tightened to factory standards to prevent leaks and component failure.
- Maintenance Schedules: Clear intervals for the first 500 miles and subsequent 2,500-mile services to protect your investment.
- Troubleshooting Guides: Diagnostic charts to help you quickly identify issues in the engine, clutch, brakes, and electrical systems.
- Special Tool Lists: Identify the exact Kent-Moore tools required for specialized tasks before you begin the job.
Invest in the knowledge required to maintain the legacy of your Harley-Davidson Sportster. This manual ensures your 1979-1985 XL or XR remains a reliable, safe, and powerful machine for years to come.
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Frequently Asked Questions - Harley-Davidson Motorcycle Manual
What does this Harley-Davidson manual cover?
This comprehensive service manual covers detailed repair procedures, maintenance schedules, troubleshooting guides, and technical specifications for Harley-Davidson XL, XLH, XLCH, XLS, & XR-1000 Sportster Service & Repair Manual 1979-1985. It includes information for the following models: - XL Models (1979-1985) - XR Models (1979-1985) - XLCH (1979) - XR-1000 (1983-1985).
Is this manual suitable for beginners?
Yes, this Harley-Davidson manual is designed for both professional technicians and DIY enthusiasts. It includes step-by-step procedures with clear illustrations and safety guidelines for Motorcycle maintenance and repair.
What file format will I receive?
You will receive this manual as a PDF file (78.81 MB), which is compatible with all devices. The manual is fully searchable and printable for your convenience.
How quickly can I access the manual after purchase?
You'll receive instant access to your Harley-Davidson Motorcycle manual immediately after payment completion. The download link is valid for 3 days, with lifetime re-download guarantee.
Are engine specifications included?
This motorcycle service manual includes detailed engine specifications, valve clearances, torque settings, and performance data specific to your Harley-Davidson model.
Can I print specific sections of the manual?
Absolutely! This digital manual allows you to print any section you need, from individual pages to complete chapters, making it perfect for workshop use.
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