Honda Motor Co. Ltd
- Honda XL125
- Honda XR125
- Honda XL200
- Honda XR200
Production year(s): 1980, 1981, 1982, 1983, 1984, 1985, 1986, 1987, 1988
1980-1988 Honda XL125, XR125, XL200, XR200 repair manual
Models covered in this manual:
File specifications
File type: PDF
Language: English
Printable: Yes
Estimated download time: 0.58 Minutes
$18.99
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Product Information
Table of Contents
General Information
- Service information
- Manual organization
- Specifications
- Safety precautions
- Basic safety tips
- Handling fuel
- Handling electrical components
- Special tools
- Required tools
- Recommended tools
- Shop tools
- Workshop equipment
- Maintenance supplies
Troubleshooting
- Electrical system
- Battery
- Ignition system
- Lights and indicators
- Engine
- Diagnosis and troubleshooting
- Compression test
- Fuel system
- Fuel flow issues
- Carburetor adjustments
Lubrication, Maintenance, and Tune-Up
- Periodic maintenance
- Maintenance schedule
- Lubrication points
- Tune-up procedures
- Engine tune-up
- Valve adjustments
- Special specifications
- Torque values
- Fluid specifications
Engine
- Piston, piston pin, and piston rings
- Removal and installation
- Inspection and replacement
- Crankshaft and camshaft
- Removal and installation
- Inspection and replacement
- Cylinder and cylinder head
- Removal and installation
- Inspection and replacement
- Other components
- Clutch system
- Kick starter
Clutch and Transmission
- 5-speed transmission and clutch
- Removal and installation
- Inspection and adjustment
- Detailed assembly
- Disassembly procedures
- Assembly procedures
Fuel and Exhaust Systems
- Carburetor
- Tuning and adjustments
- Maintenance
- Fuel system
- Fuel tank and lines
- Filters and pumps
- Exhaust system
- Muffler and pipes
- Emission control
Electrical Systems
- Ignition
- Ignition coil and spark plug
- Timing adjustments
- Charging system
- Generator and rectifier
- Battery maintenance
- Lights and indicators
- Headlight and taillight
- Turn signals and switches
Front Suspension and Steering
- Front forks
- Disassembly and assembly
- Inspection and adjustments
- Steering head
- Removal and installation
- Bearing maintenance
Rear Suspension
- Swing arm
- Removal and installation
- Bearing maintenance
- Shock absorber
- Inspection and replacement
- Adjustments
Brakes
- Front and rear brakes
- Removal and installation
- Adjustment and maintenance
Frame and Repainting
- Frame
- Inspection and repair
- Repainting procedures
Index
Wiring Diagrams
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