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1979-1987 Honda XL125, XL200, XL200R, XR125, XR200, XR200R, TLR125, TLR200, TLR200R repair manual Preview image 1
1979-1987 Honda XL125, XL200, XL200R, XR125, XR200, XR200R, TLR125, TLR200, TLR200R repair manual Preview image 2
1979-1987 Honda XL125, XL200, XL200R, XR125, XR200, XR200R, TLR125, TLR200, TLR200R repair manual Preview image 3
1979-1987 Honda XL125, XL200, XL200R, XR125, XR200, XR200R, TLR125, TLR200, TLR200R repair manual Preview image 4
1979-1987 Honda XL125, XL200, XL200R, XR125, XR200, XR200R, TLR125, TLR200, TLR200R repair manual Preview image 5
1979-1987 Honda XL125, XL200, XL200R, XR125, XR200, XR200R, TLR125, TLR200, TLR200R repair manual Preview image 6

1979-1987 Honda XL125, XL200, XL200R, XR125, XR200, XR200R, TLR125, TLR200, TLR200R repair manual

Models covered in this manual:

  • Honda XL125 (1979-1985)
  • Honda XL200 (1982-1984)
  • Honda XL200R (1983-1984)
  • Honda XR125 (1982-1987)
  • Honda XR200 (1980-1984)
  • Honda XR200R (1981-1983, 1986-1987)
  • Honda TLR125 (1983-1987)
  • Honda TLR200 (1983-1984)
  • Honda TLR200R (1986-1987)

File specifications

File size: 24.65 MB
File type: PDF
Language: English

Printable: Yes
Estimated download time: 0.5 Minutes
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Product Information

Table of Contents

CHAPTER ONE: GENERAL INFORMATION

  1. Serial Numbers
  2. General Specifications
  3. Service Information
  4. Model Identification
  5. Special Tools
  6. Troubleshooting and Tune-Up Equipment
  7. Lubricants

CHAPTER TWO: TROUBLESHOOTING

  1. Engine
  2. Carburetion
  3. Electrical System
  4. Transmission
  5. Suspension and Steering
  6. Brakes
  7. Frame
  8. Wiring

CHAPTER THREE: LUBRICATION, MAINTENANCE AND TUNE-UP

  1. Routine Maintenance
  2. Break-In Procedure
  3. Lubrication
  4. Tune-Up
  5. Engine Tune-Up
  6. Carburetor Adjustments
  7. Valve Adjustments
  8. Ignition Timing
  9. Fuel System
  10. Points Replacement
  11. Spark Plug Replacement

CHAPTER FOUR: ENGINE

  1. Engine Removal
  2. Engine Installation
  3. Engine Disassembly
  4. Engine Reassembly
  5. Cylinder Head and Camshaft
  6. Piston, Cylinder and Rings
  7. Crankcase and Crankshaft
  8. Clutch and Primary Drive
  9. Transmission
  10. Kick Starter
  11. Lubrication System
  12. Break-In Procedure

CHAPTER FIVE: FUEL SYSTEM

  1. Fuel Tank and Lines
  2. Carburetor Removal
  3. Carburetor Disassembly
  4. Carburetor Cleaning and Inspection
  5. Carburetor Reassembly
  6. Carburetor Installation
  7. Air Cleaner

CHAPTER SIX: ELECTRICAL SYSTEM

  1. Charging System
  2. Ignition System
  3. Starting System
  4. Lighting System
  5. Wiring Diagrams
  6. Battery

CHAPTER SEVEN: TRANSMISSION AND FINAL DRIVE

  1. Transmission Removal
  2. Transmission Installation
  3. Gearshift Mechanism
  4. Final Drive Chain and Sprockets

CHAPTER EIGHT: FRONT SUSPENSION AND STEERING

  1. Front Fork Removal
  2. Front Fork Disassembly
  3. Front Fork Inspection
  4. Front Fork Reassembly
  5. Front Fork Installation
  6. Steering Head

CHAPTER NINE: REAR SUSPENSION

  1. Swingarm Removal
  2. Swingarm Installation
  3. Rear Shock Absorber

CHAPTER TEN: BRAKES

  1. Front Brake
  2. Rear Brake
  3. Brake Adjustment
  4. Brake Inspection

CHAPTER ELEVEN: BODY AND FRAME

  1. Frame Inspection
  2. Frame Repair
  3. Body Panels
  4. Seat Removal and Installation

CHAPTER TWELVE: INDEX

  1. Alphabetical Index

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