1979-1987 Honda XL/XR/TLR125-200 Service Manual

Shop manual for Honda XL125, XL200, XR125, XR200, TLR125, TLR200 series with detailed troubleshooting, maintenance, and tune-up procedures. Ref: Clymer

4.5starstarstarstarstar_half(4)
visibility Preview Available
Honda 1979-1987 Honda XL/XR/TLR125-200 Service Manual manual page preview - page 1 of 338

Sample pages from the 1979-1987 Honda XL/XR/TLR125-200 Service Manual manual

Honda 1979-1987 Honda XL/XR/TLR125-200 Service Manual manual preview page 1 - thumbnail
Honda 1979-1987 Honda XL/XR/TLR125-200 Service Manual manual preview page 2 - thumbnail
Honda 1979-1987 Honda XL/XR/TLR125-200 Service Manual manual preview page 3 - thumbnail
Honda 1979-1987 Honda XL/XR/TLR125-200 Service Manual manual preview page 4 - thumbnail
Honda 1979-1987 Honda XL/XR/TLR125-200 Service Manual manual preview page 5 - thumbnail
info_outline Click thumbnails to preview different pages

Purchase & Download

$17.79 (incl. VAT) Instant Download / No Shipping Fees
1 copies sold
OR BUY NOW
verified_user
Lifetime Access
Re-download anytime
flash_on
Instant Download
Get it immediately
lock
Secure Payment
PayPal

Document Details

keyboard_arrow_down
Document Number / Seller:
29713 / Harold Martinez
File Size:
28.01 MB
File Type:
ZIP
Language:
English
Pages:
338
Printable:
Yes
Category:
Motorcycle
Last updated / verified
Sep 24, 2025

Models Covered & Key Technical Specifications

Consolidated Operations Hydraulic Manual: Motorcycle Manual for Honda XL125, XL200, XR125, XR200, TLR125, TLR200 1979-87 repair guide Technical-Briefing 1979-1987 Honda XL, XR, TLR 125, 200 (Clymer) | Manufacturer Primer. Archive.

  • Design Load Capacity: 165 cc (5.5 oz.) provides the standard fork oil volume. Parameters.
  • Technical Environmental Range: For optimal operation, 178-21 psi (12.5-1.5 kg/cm²) defines the compression pressure range. Architecture.
  • Standard RPM Specs: 1,300-1,400 rpm -- signifies the standard idle speed range. Bounds.
  • Prescribed Voltage Specs: The alternator output is 35W (at 12V) for standard charging capability. Norms.
  • Engineered Voltage Specs: The battery output is 12 volts (6V for some models) for primary electrical supply. Protocol.
  • Technical Threaded Fastener Data: 55-65 Nm (40-47 ft-lb.) represents the rear axle nut torque specification. Topology.

Professional Workshop Service Manual & Technical Specifications

Consolidated Operations Hydraulic Manual: Motorcycle Manual for Honda XL125, XL200, XR125, XR200, TLR125, TLR200 1979-87 repair guide Technical-Briefing

Application-Range: 1979-1987 Honda XL, XR, TLR 125, 200 series // Application-Range: Motorcycle / Engine Logic // Performance-Values: Repair guide with extensive schematics.

Service-Nexus Operational-Logic Calibration-Data
Engine Overhaul Electrical Systems Fuel & Exhaust Systems
Chassis Lubrication Drive Train Maintenance Front Suspension & Steering
Rear Suspension Brakes Wiring Diagrams

Following OEM groupings, the manual includes detailed sections on Engine, Fuel and Exhaust Systems, Electrical Systems, Front Suspension and Steering, Rear Suspension, Brakes, and Wiring Diagrams. This documentation provides a comprehensive overview of the motorcycle's operational logic.

Assembly instructions are detailed for engine and transmission components. Hydraulic schematics are included for the hydraulic brake system, detailing fluid capacity and bleeding procedures. Steering component information is provided for both standard and Pro-Link steering heads. Inspection guidelines are provided for wheel bearings and tire wear. Alignment specifications are included for front and rear wheel alignment to ensure optimal handling.

This manual documents torque specifications for critical engine components like the cylinder head bolts and crankcase bolts to ensure proper assembly and prevent joint separation prevention.

FAQ

What **essential** testing parameters are outlined? keyboard_arrow_down

1.5 mm (0.059 in.) is the specified limit for the piston ring-to-piston diameter clearance. Refer to page 287 for detailed inspection criteria.

Check the **correct** diagnostic procedures for common issues. keyboard_arrow_down

Page 13 details the flowcharts for ignition and fuel system troubleshooting, guiding you through symptom identification and potential causes.

What does the **documented** fluid capacity requirements specify? keyboard_arrow_down

2.0 U.S. gal. (7.5 liters, 1.5 Imp. gal.) is the specified capacity for the front fork oil on XL125S models.

Reference the **precise** component identification for repairs. keyboard_arrow_down

Part number 07716-0010000 is listed for the flywheel wrench required for alternator rotor removal. Consult page 107 for tool specifications.

What are the **proper** adjustment procedures for the ignition? keyboard_arrow_down

Ignition timing advance specifications range from 1,300 + 100 rpm to 1,400 + 100 rpm depending on the model, as detailed on page 218.

Customer Reviews

Read what our customers say about this Honda Motorcycle manual and share your own experience.

Add a Review

* Required information
1000
Captcha Image

Reviews (4)

Avatar
New
Rated 5 out of 5 stars
Avatar
New
This manual covers everything you need for maintenance and repairs. The support team was quick to respond to my questions. Great service!
Avatar
New
The manual is very detailed and helpful. I had a question about the download, and the response from support was prompt and professional. 5 stars!
Avatar
New
The download process was seamless, and I received the link immediately. The manual is comprehensive and easy to follow. Highly recommend!