1979-1987 Honda XL/XR/TLR125-200 Service Manual
Shop manual for Honda XL125, XL200, XR125, XR200, TLR125, TLR200 series with detailed troubleshooting, maintenance, and tune-up procedures. Ref: Clymer
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Models Covered & Key Technical Specifications
Consolidated Operations Hydraulic Manual: Motorcycle Manual for Honda XL125, XL200, XR125, XR200, TLR125, TLR200 1979-87 repair guide Technical-Briefing 1979-1987 Honda XL, XR, TLR 125, 200 (Clymer) | Manufacturer Primer. Archive.
- Design Load Capacity: 165 cc (5.5 oz.) provides the standard fork oil volume. Parameters.
- Technical Environmental Range: For optimal operation, 178-21 psi (12.5-1.5 kg/cm²) defines the compression pressure range. Architecture.
- Standard RPM Specs: 1,300-1,400 rpm -- signifies the standard idle speed range. Bounds.
- Prescribed Voltage Specs: The alternator output is 35W (at 12V) for standard charging capability. Norms.
- Engineered Voltage Specs: The battery output is 12 volts (6V for some models) for primary electrical supply. Protocol.
- Technical Threaded Fastener Data: 55-65 Nm (40-47 ft-lb.) represents the rear axle nut torque specification. Topology.
Professional Workshop Service Manual & Technical Specifications
Consolidated Operations Hydraulic Manual: Motorcycle Manual for Honda XL125, XL200, XR125, XR200, TLR125, TLR200 1979-87 repair guide Technical-Briefing
Application-Range: 1979-1987 Honda XL, XR, TLR 125, 200 series // Application-Range: Motorcycle / Engine Logic // Performance-Values: Repair guide with extensive schematics.
| Service-Nexus | Operational-Logic | Calibration-Data |
|---|---|---|
| Engine Overhaul | Electrical Systems | Fuel & Exhaust Systems |
| Chassis Lubrication | Drive Train Maintenance | Front Suspension & Steering |
| Rear Suspension | Brakes | Wiring Diagrams |
Following OEM groupings, the manual includes detailed sections on Engine, Fuel and Exhaust Systems, Electrical Systems, Front Suspension and Steering, Rear Suspension, Brakes, and Wiring Diagrams. This documentation provides a comprehensive overview of the motorcycle's operational logic.
Assembly instructions are detailed for engine and transmission components. Hydraulic schematics are included for the hydraulic brake system, detailing fluid capacity and bleeding procedures. Steering component information is provided for both standard and Pro-Link steering heads. Inspection guidelines are provided for wheel bearings and tire wear. Alignment specifications are included for front and rear wheel alignment to ensure optimal handling.
This manual documents torque specifications for critical engine components like the cylinder head bolts and crankcase bolts to ensure proper assembly and prevent joint separation prevention.
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