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1979-1985 Harley-Davidson Sportster, Ironhead  XL1000, XR1000 service manual Preview image 1
1979-1985 Harley-Davidson Sportster, Ironhead  XL1000, XR1000 service manual Preview image 2
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1979-1985 Harley-Davidson Sportster, Ironhead  XL1000, XR1000 service manual Preview image 5
1979-1985 Harley-Davidson Sportster, Ironhead  XL1000, XR1000 service manual Preview image 6

1979-1985 Harley-Davidson Sportster, Ironhead XL1000, XR1000 service manual

Models covered in this manual:

1979-1985 Harley Davidson Sportster

  • 1979 Sportster Ironhead XL1000
  • 1979 Sportster XR1000
  • 1980 Sportster Ironhead XL1000
  • 1980 Sportster XR1000
  • 1981 Sportster Ironhead XL1000
  • 1981 Sportster XR1000
  • 1982 Sportster Ironhead XL1000
  • 1982 Sportster XR1000
  • 1983 Sportster Ironhead XL1000
  • 1983 Sportster XR1000
  • 1984 Sportster Ironhead XL1000
  • 1984 Sportster XR1000
  • 1985 Sportster Ironhead XL1000
  • 1985 Sportster XR1000

Serial numbers:

  • 1979: 4A10001H9 - 4A15400H9
  • 1980: 4A15401H0 - 4A25000H0
  • 1981: 1HD1CAH11BY100101 - 1HD1CAH11BY130005
  • 1982: 1HD1CAH13CY100101 - 1HD1CAH13CY112920
  • 1983: 1HD1CAH14DY100101 - 1HD1CAH14DY129134
  • 1984: 1HD1CAH1XEE100101 - 1HD1CAH10EE140727
  • 1985: 1HD1CAH15FY100101 - 1HD1CAH10FY141986

File specifications

File size: 151.47 MB
File type: PDF
Language: English
Number of pages: 325+

Printable: Yes
Estimated download time: 3.1 Minutes
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Product Information

Table of Contents

SECTION 1: PRODUCT

Service

Safe Operating Rules

Battery Service

Special Tools

Storage

Dimensions

Tire Specifications

Torque Specifications


Troubleshooting

General Troubleshooting

Electrical Troubleshooting

Mechanical Troubleshooting


Tools


SECTION 2: CHASSIS

Specifications

Dimensions

Weights

Capacities

Frame


Wheels

Wheel Specifications

Front Wheel

Rear Wheel

Tire Information


Brakes

Brake Specifications

Front Brake Master Cylinder

Rear Brake Master Cylinder

Front Brake Caliper

Rear Brake Caliper


Front Forks

Front Fork Specifications

Disassembly and Assembly


Rear Fork

Rear Fork Specifications

Disassembly and Assembly


Rear Shock Absorber

Rear Shock Absorber Specifications

Disassembly and Assembly


Handlebar Controls and Instruments

Handlebar Specifications

Instrument Panel

Disassembly and Assembly


Fenders

Front Fender

Rear Fender

Fender Specifications


Specifications (XR-1000)


SECTION 3: ENGINE

Specifications

Dimensions

Weights

Capacities

Engine Mounting


Cylinder Head

Cylinder Head Specifications

Disassembly and Assembly


Cylinder and Pistons

Cylinder Specifications

Piston Specifications

Disassembly and Assembly


Gearcase

Gearcase Specifications

Disassembly and Assembly


Crankcase

Crankcase Specifications

Disassembly and Assembly


SECTION 4: FUEL SYSTEM

Specifications

Fuel Tank

Fuel Line

Carburetor

Fuel Pump

Disassembly and Assembly


SECTION 5: ELECTRICAL SYSTEM

Specifications

Battery

Alternator

Starter Motor

Ignition System

Lighting System

Wiring Diagrams


SECTION 6: TRANSMISSION

Specifications

Clutch

Transmission Gears

Shift Mechanism

Disassembly and Assembly


SECTION 7: EXHAUST SYSTEM

Specifications

Exhaust Pipe

Muffler

Disassembly and Assembly


APPENDICES

Torque Specifications

Service Data and Specifications

Special Tools

Technical Bulletins

Glossary of Terms


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