2007 Harley-Davidson Touring, Electra, Glide, Road King manual

Table of Contents

1. General Information

• Introduction
• Vehicle Identification Number
• Specifications
• Torque Values
• Special Tools

2. Maintenance

• Maintenance Schedule
• Pre-Ride Inspection
• Lubrication Points
• Routine Maintenance Procedures

3. Engine

• Engine Removal and Installation
• Engine Disassembly and Reassembly
• Cylinder Head and Valve Service
• Piston and Crankshaft Service
• Camshaft and Timing Chain Service
• Engine Troubleshooting

4. Fuel System

• Fuel Tank Removal and Installation
• Fuel Line Inspection and Replacement
• Carburetor Service
• Fuel Injection System Service
• Throttle Body Synchronization
• Fuel System Troubleshooting

5. Electrical System

• Battery Service
• Charging System Inspection
• Ignition System Service
• Starter Motor Service
• Lighting System Service
• Switches and Sensors Inspection
• Wiring Diagrams
• Electrical Troubleshooting

6. Cooling System

• Radiator and Hoses Service
• Water Pump Service
• Thermostat Inspection and Replacement
• Cooling System Flushing
• Cooling System Troubleshooting

7. Lubrication System

• Oil Change Procedure
• Oil Pump Service
• Lubrication System Inspection
• Lubrication System Troubleshooting

8. Transmission

• Transmission Removal and Installation
• Transmission Disassembly and Reassembly
• Clutch Service
• Gear Shift Mechanism Service
• Transmission Troubleshooting

9. Drive System

• Drive Belt Inspection and Replacement
• Drive Chain Service
• Final Drive Inspection
• Drive System Troubleshooting

10. Suspension

• Front Suspension Service
• Rear Suspension Service
• Suspension Adjustment
• Suspension Troubleshooting

11. Steering

• Steering Head Bearing Service
• Handlebar Adjustment
• Steering System Troubleshooting

12. Brakes

• Brake System Inspection
• Brake Pad Replacement
• Brake Fluid Replacement
• Brake System Bleeding
• Brake System Troubleshooting

13. Wheels and Tires

• Wheel Removal and Installation
• Tire Inspection and Replacement
• Wheel Bearing Service
• Wheel and Tire Troubleshooting

14. Frame and Body

• Frame Inspection and Repair
• Body Panel Removal and Installation
• Seat and Luggage Rack Service
• Frame and Body Troubleshooting

15. Heating and Air Conditioning

• Heater Core Service
• Air Conditioning System Inspection
• Air Conditioning System Recharging
• HVAC Troubleshooting

16. Technical Features

• Engine Technical Features
• Chassis Technical Features
• Electrical Technical Features

17. Troubleshooting

• General Troubleshooting Procedures
• Engine Troubleshooting
• Electrical Troubleshooting
• Fuel System Troubleshooting
• Brake System Troubleshooting
• Suspension Troubleshooting
• Drive System Troubleshooting

Appendix

• Special Tools
• Technical Bulletins
• Service Data
• Torque Specifications