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1979-1985 Harley-Davidson Sportster XLCH, XLH, XLS service manual Preview image 1
1979-1985 Harley-Davidson Sportster XLCH, XLH, XLS service manual Preview image 2
1979-1985 Harley-Davidson Sportster XLCH, XLH, XLS service manual Preview image 3
1979-1985 Harley-Davidson Sportster XLCH, XLH, XLS service manual Preview image 4
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1979-1985 Harley-Davidson Sportster XLCH, XLH, XLS service manual Preview image 6

1979-1985 Harley-Davidson Sportster XLCH, XLH, XLS service manual

Models covered in this manual:

  • 1979 Harley-Davidson XLCH Sportster
  • 1979 Harley-Davidson XLH1000 Sportster
  • 1979 Harley-Davidson XLS1000 Roadster
  • 1980 Harley-Davidson XLCH Sportster
  • 1980 Harley-Davidson XLH1000 Sportster
  • 1980 Harley-Davidson XLS1000 Roadster
  • 1981 Harley-Davidson XLCH Sportster
  • 1981 Harley-Davidson XLH1000 Sportster
  • 1981 Harley-Davidson XLS1000 Roadster
  • 1982 Harley-Davidson XLH1000 Sportster
  • 1982 Harley-Davidson XLS1000 Roadster
  • 1983 Harley-Davidson XLH1000 Sportster
  • 1983 Harley-Davidson XLS1000 Roadster
  • 1983 Harley-Davidson XLX-61
  • 1984 Harley-Davidson XLH883 Sportster
  • 1984 Harley-Davidson XLS1000 Roadster
  • 1984 Harley-Davidson XLX-61
  • 1984 Harley-Davidson XR1000
  • 1985 Harley-Davidson XLH883 Sportster
  • 1985 Harley-Davidson XLS1000 Roadster
  • 1985 Harley-Davidson XLX-61
  • 1979 Harley-Davidson Sportster XLCH, XLH, XLS
  • 1980 Harley-Davidson Sportster XLCH, XLH, XLS
  • 1981 Harley-Davidson Sportster XLCH, XLH, XLS
  • 1982 Harley-Davidson Sportster XLCH, XLH, XLS
  • 1983 Harley-Davidson Sportster XLCH, XLH, XLS
  • 1984 Harley-Davidson Sportster XLCH, XLH, XLS
  • 1985 Harley-Davidson Sportster XLCH, XLH, XLS

Engine: 997 cc, air-cooled, four-stroke, 45-degree V-Twin, OHV, 2 valves per cylinder, 3.2x3.8 in OR 81 mm, 9.0:1

File specifications

File size: 49.23 MB
File type: PDF
Language: English
Pages: 343

Printable: Yes
Estimated download time: 1.01 Minutes
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Product Information

Table of Contents

SECTION 1 - PRODUCT

  1. Service
    • Operation of the Motorcycle
    • Specifications
    • Torque Values
    • Lubrication System
    • Special Tools
    • Maintenance Schedule
    • Preparation for Storage
    • Transferring Ownership
  2. Troubleshooting
    • Engine
    • Electrical
    • Fuel System
    • Transmission
    • Miscellaneous
  3. Tools

SECTION 2 - CHASSIS

  1. Specifications
  2. Wheels
    • Removal and Installation
    • Wheel Bearings
    • Tires
  3. Brakes
    • Front Brake Caliper
    • Front Brake Master Cylinder
    • Rear Brake Caliper
    • Rear Brake Master Cylinder
    • Hydraulic Brake System
  4. Front Forks
    • Removal and Installation
    • Disassembly and Reassembly
    • Adjustment
  5. Rear Fork
    • Removal and Installation
    • Disassembly and Reassembly
    • Adjustment
  6. Rear Shock Absorber
    • Removal and Installation
    • Disassembly and Reassembly
    • Adjustment
  7. Handlebar Controls and Instruments
    • Handlebar
    • Throttle and Clutch Controls
    • Instruments
  8. Fenders
    • Removal and Installation
    • Adjustment

SECTION 3 - ENGINE

  1. Specifications
  2. Cylinder Head
    • Removal and Installation
    • Disassembly and Reassembly
    • Valve Adjustment
  3. Cylinder and Piston
    • Removal and Installation
    • Disassembly and Reassembly
    • Piston Ring End Gap
  4. Gearcase
    • Removal and Installation
    • Disassembly and Reassembly
    • Cam Gears and Shafts
  5. Crankcase
    • Removal and Installation
    • Disassembly and Reassembly
    • Flywheel
    • Connecting Rod
  6. Engine (XR-1000)
  7. Cylinder Head (XR-1000)
  8. Cylinder and Pistons (XR-1000)
  9. Gearcase (XR-1000)
  10. Crankcase (XR-1000)

SECTION 4 - FUEL SYSTEM

  1. Specifications
  2. Carburetor
    • Removal and Installation
    • Disassembly and Reassembly
    • Adjustment

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