1987-1999 Yamaha Big Bear 350 YFM350FW ATV Service Manual

Covers Big Bear 350 & YFM350FW ATV systems including engine, carburetor, chassis, and electrical components. PN 4WU-W0747-00-AD

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Document Details

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Document Number / Seller:
28755 / Thomas Martin
File Size:
76.26 MB
File Type:
PDF
Language:
English
Pages:
294
Printable:
Yes
Estimated Download Time:
1.56 Minutes
Delivery Format:
Digital (PDF) - Instant Access
Category:
ATV
Brand:
Yamaha
Reviewed and Approved:
Dec 26, 2025
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Models Covered & Key Technical Specifications

Essential Installation Manual: ATV Yamaha Big Bear 350, YFM350FW ATV Service Manual - Factory Diagnostics & Service Procedures (1987-1999) Factory-Standards

Big Bear 350 (YFM350FW) (4WU-W0747-00-AD) — 1987-1999 Series Catalog.

  • Prescribed Resolution Data: 20 Nm corresponds to the front hub torque specifications.
  • Standard Output Density: For engine overhaul, 115 N·m defines the main bearing cap torque.
  • Maximum Locking Torques: The front brake caliper requires 9 Nm for proper assembly.
  • System Measurement Bounds: The rear wheel bearing nut requires 240 Nm for secure mounting.
  • Calibrated Environmental Range: For optimal operation, 11.4–13.4 mm defines the float height.
  • Nominal Package Size: The starter motor mounting bolts are specified at 10 Nm torque.

Professional Workshop Service Manual & Technical Specifications

Essential Installation Manual: ATV Yamaha Big Bear 350, YFM350FW ATV Service Manual - Factory Diagnostics & Service Procedures (1987-1999) Factory-Standards

Specification-Class: Big Bear 350 (YFM350FW) (4WU-W0747-00-AD) // Validation-Data: ATV / Motorcycle Logic // Model-Designation: 1987-1999.

The documentation is partitioned into sections covering general information, periodic inspections, engine overhaul, carburetion, chassis systems, and electrical diagrams. It details disassembly, assembly, and repair procedures to assist technicians in maintaining and servicing the Yamaha Big Bear 350 and YFM350FW ATVs.

Engine Service Details

Suspension service documentation covers the front and rear shock absorber adjustments and free play inspections. Disassembly instructions are documented for steering knuckles and tie-rod ends, including their toe-in adjustment procedures. Wear limits are specified for brake pads and discs, ensuring safe operation.

Chassis and Electrical Systems

This manual provides detailed steps for servicing the front and rear wheels, including hub and brake shoe removal. It outlines the procedure for inspecting and adjusting the steering system, as well as troubleshooting common issues. System operation descriptions cover the ignition, lighting, and signal systems, providing clear diagnostic guidance.

Technical Specifications Overview

Assessment-Element Diagnostic-Logic Calibration-Spec
Engine Overhaul Torque 115 Nm (85 ft-lb) Main Bearing Cap
Front Brake Torque 9 Nm (6.5 ft-lb) Caliper Mounting
Rear Wheel Torque 240 Nm (177 ft-lb) Final Tightening
Carburetor Float Height 11.4-13.4 mm (0.45-0.53 in) Standard Measurement
Starter Motor Torque 10 Nm (7.4 ft-lb) Bolt Specification
Front Shock Preload Adjustable Rider Preference

The documentation addresses the drive shaft and final drive gear, including inspection and repair procedures. It documents torque specifications for various components to ensure proper bearing preload accuracy.

FAQ

What tools are **designated** for adjustment procedures on the Yamaha Big Bear 350? keyboard_arrow_down

12 Nm (8.7 ft-lb) is specified for the #25 Torx Driver (YU-29843-4) used in specific adjustments.

Identify the **critical** pressure specifications for the tires. keyboard_arrow_down

19.6 kPa (2.8 psi) is the minimum cold tire pressure for the front tires, with 16.7 kPa (2.4 psi) for the rear.

What procedures are **required** for the assembly sequence of the swingarm? keyboard_arrow_down

Torque of 130 Nm (94 ft-lb) is required for the locknut during swingarm assembly.

Determine the **specified** service interval parameters for the final drive gear. keyboard_arrow_down

0.05 mm (0.002 in) is the limit for Final Gear Lash, as detailed on page 289.

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Reviews (4)

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This manual has been a lifesaver for maintaining my Yamaha bike. The detailed instructions made repairs easy!
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I had a quick question after downloading, and the support team responded almost immediately! Very professional service.
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Rated 4 out of 5 stars
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New
The illustrated guides are fantastic! Made it super easy to follow along with maintenance tasks.