1987-1999 Yamaha Big Bear 350 YFM350FW ATV Service Manual

Covers Big Bear 350 & YFM350FW ATV systems including engine, carburetor, chassis, and electrical components. PN 4WU-W0747-00-AD

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Yamaha Models Covered & Key Technical Specifications

Models: Big Bear 350 (YFM350FW)
Sub-models / Variants: 2WD, 4WD (referenced by series documentation)
Build Years: 1987–1999
Serial Numbers: JY41YW00HC000101, 1YW-000101
Technical Data:

  • Engine displacement: 350 cc class
  • Cylinder bore: 82.97–83.02 mm
  • Compression pressure: 785–834 kPa (114–121 psi)
  • Engine oil capacity: 1.5 liters
  • Final gear oil capacity: 0.13 liters
  • Idle speed: 1,450–1,550 r/min
  • Spark plug: D8EA (NGK) or X24ES-U (ND)
  • Valve clearance (Intake): 0.06–0.10 mm
  • Valve clearance (Exhaust): 0.16–0.20 mm
Technical Specifications
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Document Number / Seller:
28755 / Thomas Martin
File Size:
76.26 MB
File Type:
PDF
Language:
English
Pages:
294
Printable:
Yes
Category:
ATV
Last updated / verified
Dec 26, 2025

Yamaha Manual Features & Content Preview

Yamaha Big Bear 350 1987–1999 Service Manual

  • Built for owners and workshops servicing the 1987–1999 Yamaha Big Bear 350 YFM350FW, covering complete powertrain and chassis maintenance
  • Official Yamaha publication P/N 4WU-W0747-00-AD
  • Contains 47 exploded-view diagrams and 35 torque-specification tables for engine and chassis fasteners
  • Downloads to your account within seconds of checkout
  • Your order stays downloadable from your account for life
  • Indexed PDF search covers every chapter and appendix
  • Full-text search finds any part number in seconds
  • This official 1987–1999 Yamaha Big Bear 350 publication includes the specific 1YW-000101 serial-number range diagnostics for the 350-series engine build

Documentation Scope

The 1987–1999 Yamaha Big Bear 350 service manual provides structured reference data across eight primary chapters, beginning with machine identification and special tool lists. It details periodic inspection criteria, including valve clearance adjustments, throttle linkage calibration, and ignition timing verification.

The document further outlines engine overhaul protocols, spanning disassembly and assembly of the cylinder head, clutch assemblies, and transmission components. Each section integrates visual diagrams with component-specific inspection limits and clearance specifications.

Technical Data Preview

Engine component specifications are presented with high detail, documenting primary gear, piston, and crankshaft tolerances. Cylinder head bolt torque is defined at 10 Nm for tappet covers, while the main bearing cap requires 115 Nm as documented in the overhaul section. The 1987–1999 Yamaha Big Bear 350 oil gallery bolt is specified at 7 Nm in the inspection data. The flywheel puller is identified as P/N YM-01404 in the special tools section. understanding factory workshop documentation aids in navigating these technical specs and exploded views effectively. All service data shown here is for reference only — qualified technicians and the original OEM documentation remain the authoritative source for any hands-on work.

An official 294-page Yamaha OEM service manual covering the 1987–1999 Yamaha Big Bear 350 YFM350FW, documenting engine, chassis, electrical, and drive-system specifications for the 1YW and 4WU-series production builds.

Manual FAQ, Purchase & Download Details

What kind of component breakdown diagrams and exploded views are featured in the technical chapters? keyboard_arrow_down

Manual includes various exploded views and parts illustrations designed to show assembly relationships for internal systems. These diagrams provide visual references for components throughout the engine, chassis, and electrical sections.

Is there a specific publication number or document identifier shown in this manual? keyboard_arrow_down

Document references the YFM350FW series with the publication identifier 4WU-W0747-00-AD.

Are fluid capacities and lubricant reference charts included in the specification sections? keyboard_arrow_down

Document contains tables that list recommended lubricants and reference categories for various vehicle systems. These charts use illustrated symbols to identify the correct application points and fluid types for maintenance.

Which formats and access methods are available for this service manual? keyboard_arrow_down

Product is provided as a digital PDF file that is accessible for instant download on compatible devices.

Can I see which model year ranges and specific vehicle versions are supported by this document? keyboard_arrow_down

Service manual provides comprehensive coverage for the Yamaha Big Bear 350 YFM350FW ATV series spanning from 1987 to 1999. The manual contains specific sections for vehicle identification and engine serial numbers to assist in verifying machine details. Users can reference these chapters to determine if their particular unit falls within the documented production series.

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