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1998-2008 Honda XL1000V Varadero service manual

Models covered in this manual:

XL1000V Varadero / Honda Motor Corporation, Ltd

Engine: 996 cc, liquid-cooled, 90° V-twin

Production year(s): 1998, 1999, 2000, 2001, 2002, 2003, 2004, 2005, 2006, 2007, 2008

File specifications

File size: 131.05 MB
File type: ZIP
Language: English (some of our manuals are multi-language)

Printable: Yes
Estimated download time: 2.68 Minutes
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Product Information

Table of Contents

1. GENERAL INFORMATION

  • Safety
  • Machine Specifications
    • Service Rules
    • Model Identification
    • General Specifications
    • Lubrication System Specifications
    • Fuel System Specifications
    • Cooling System Specifications
    • Cylinder Head/Valves Specifications
    • Clutch Specifications
    • Alternator/Starter Clutch Specifications
    • Crankcase/Transmission/Shaft Specifications
    • Front Wheel/Suspension/Steering Specifications
    • Rear Wheel/Suspension Specifications
    • Hydraulic Brake Specifications
    • Battery/Charging System Specifications
    • Ignition System Specifications
    • Electric Starter Specifications
    • Lights/Instruments/Switches Specifications
    • Standard Torque Values
    • Lubrication & Seal Points
    • Cable & Harness Routing
    • Emission Control Systems

2. FRAME/BODY PANELS/EXHAUST SYSTEM

  • Frame Inspection
  • Body Panel Removal
  • Exhaust System Inspection

3. MAINTENANCE

  • Maintenance Schedule
  • Maintenance Record

4. LUBRICATION SYSTEM

  • Engine Oil Level Check
  • Oil Pump Inspection

5. FUEL SYSTEM (including Fuel Injection)

  • Fuel Pump Function
  • Injector Inspection

6. COOLING SYSTEM

  • Coolant Replacement/Inspection
  • Radiator Inspection

7. ENGINE REMOVAL/INSTALLATION

  • Engine Removal
  • Engine Installation

8. CYLINDER HEAD/VALVES

  • Valve Clearance Adjustment
  • Cylinder Head Removal

9. CLUTCH/GEARSHIFT LINKAGE

  • Clutch Operation Inspection
  • Gearshift Linkage Inspection

10. ALTERNATOR/STARTER CLUTCH

  • Alternator Inspection
  • Starter Clutch Inspection

11. CRANKCASE/TRANSMISSION/SHAFT

  • Crankcase Inspection
  • Transmission Inspection

12. CRANKSHAFT/PISTON/CYLINDER

  • Crankshaft Inspection
  • Piston Removal

13. FRONT WHEEL/SUSPENSION/STEERING

  • Front Wheel Inspection
  • Suspension Check

14. REAR WHEEL/SUSPENSION

  • Rear Wheel Inspection
  • Suspension Adjustment

15. HYDRAULIC BRAKE

  • Brake Fluid Inspection
  • Brake Pad Wear

16. BATTERY/CHARGING SYSTEM

  • Battery Inspection
  • Charging System Test

17. IGNITION SYSTEM

  • Spark Plug Inspection
  • Ignition Timing Check

18. ELECTRIC STARTER

  • Starter Motor Inspection
  • Starter Relay Test

19. LIGHTS/INSTRUMENTS/SWITCHES

  • Light Bulb Replacement
  • Instrument Check

20. TROUBLESHOOTING

  • Engine Lacks Power
  • Poor Performance at Low and Idle Speed

21. INDEX

  • Alphabetical Index

The 1998-2008 Honda XL1000V Varadero repair and service manual is a valuable resource for mechanics, technicians, and owners, as it provides detailed instructions for maintenance, troubleshooting, and repair of the Honda XL1000V Varadero motorcycle.

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