Product Information
Table of Contents
1. GENERAL INFORMATION
- Service Rules
- Model Identification
- Specifications
- Torque Values
2. FRAME/BODY PANELS/EXHAUST SYSTEM
- Frame Inspection
- Body Panels Removal/Installation
- Exhaust System Inspection
3. MAINTENANCE
- Maintenance Schedule
- Pre-Ride Inspection
- Periodic Maintenance Procedures
4. LUBRICATION SYSTEM
- Engine Oil Recommendations
- Oil Change Procedure
- Oil Filter Replacement
5. FUEL SYSTEM
- Fuel Tank Removal/Installation
- Carburetor Removal/Installation
- Fuel Line Inspection/Replacement
6. ENGINE REMOVAL/INSTALLATION
- Engine Removal Procedure
- Engine Installation Procedure
- Engine Mount Inspection
7. CYLINDER HEAD/VALVES
- Cylinder Head Removal/Installation
- Valve Adjustment
- Valve Seat Inspection
8. CYLINDER/PISTON
- Cylinder Removal/Installation
- Piston Removal/Installation
- Ring Gap Measurement
9. CLUTCH/GEARSHIFT LINKAGE
- Clutch Removal/Installation
- Clutch Adjustment
- Gearshift Linkage Inspection
10. ALTERNATOR/STARTER CLUTCH
- Alternator Removal/Installation
- Starter Clutch Inspection
- Charging System Test
11. CRANKSHAFT/TRANSMISSION
- Crankshaft Removal/Installation
- Transmission Inspection
- Gear Clearance Measurement
12. FRONT WHEEL/SUSPENSION/STEERING
- Front Wheel Removal/Installation
- Fork Oil Replacement
- Steering Head Bearing Inspection
13. REAR WHEEL/BRAKE/SUSPENSION
- Rear Wheel Removal/Installation
- Brake Shoe Replacement
- Rear Suspension Inspection
14. HYDRAULIC BRAKE
- Brake Fluid Replacement
- Brake Bleeding Procedure
- Master Cylinder Inspection
15. BATTERY/CHARGING SYSTEM
- Battery Maintenance
- Charging System Test
- Battery Replacement
16. IGNITION SYSTEM
- Ignition Coil Test
- Spark Plug Replacement
- CDI Unit Inspection
17. ELECTRIC STARTER
- Starter Motor Removal/Installation
- Starter Relay Test
- Starter Switch Inspection
18. LIGHTS/METERS/SWITCHES
- Headlight Bulb Replacement
- Meter Inspection
- Switch Function Test
19. WIRING DIAGRAM
- Wiring Diagram Overview
- Connector Locations
- Circuit Troubleshooting
20. TROUBLESHOOTING
- Engine Troubleshooting
- Electrical Troubleshooting
- Fuel System Troubleshooting
21. TOOLS
- Special Tools List
- Tool Usage Instructions
- Maintenance Tools
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