1996-2000 Honda Rebel 250 / CMX250C Service Manual

Comprehensive service and repair procedures for your Honda Rebel 250 (CMX250C) from 1996-2000. Includes detailed diagrams and part numbers. PN 61313-KW3-A00.

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Document Details

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Document Number / Seller:
28921 / Patrick Johnson
File Size:
33.25 MB
File Type:
PDF
Language:
English
Printable:
Yes
Category:
Motorcycle
Last updated / verified
Feb 24, 2025

Models Covered & Key Technical Specifications

Professional Technical Parts Manual: Motorcycle Honda CMX250C Rebel 250 Motorcycle - Factory Service & Repair Manual (1996-2000) Standards-Vault Honda CMX250C (1996-2000) | Honda CMX250C (1996-2000) Bundle. Maximum System Specifications: For detailed technical documentation, 12 V / 8 Ah defines the battery's storage capacity Standards. Universal Maintenance Schedule: The maintenance schedule details all service intervals based on mileage and time Parameters. Established Diagnostic Data: Certified diagnostic data is available for all electrical systems, ensuring efficient troubleshooting Logic. Measured Component Tolerances: The engine requires 1.5 liter (1.6 US qt, 1.3 Imp qt) of oil for proper lubrication Architecture. Published Repair Procedures: Repair procedures are documented for all major and minor components, covering engine, transmission, and electrical systems Norms. System Performance Metrics: The motorcycle's performance metrics are detailed in section 1-4, covering various operating parameters Bounds.

Professional Workshop Service Manual & Technical Specifications

Professional Technical Parts Manual: Motorcycle Honda CMX250C Rebel 250 Motorcycle - Factory Service & Repair Manual (1996-2000) Standards-Vault

Validation-Data: Honda CMX250C (1996-2000) // Validation-Data: Motorcycle / Motorcycle Logic // Validation-Data: detailed diagrams, procedures, and specifications.

Metric System-Path Validation-Data
Engine Oil Capacity At draining 1.5 liter (1.6 US qt, 1.3 Imp qt)
Engine Oil Capacity At disassembly 1.8 liter (1.9 US qt, 1.6 Imp qt)
Engine Weight N/A 38.5 kg (84.9 lbs)
Crankshaft Main Bearing Clearance Radial 0.040 - 0.068 mm (0.0016 - 0.0027 in)
Crankshaft Main Bearing Clearance Axial 0.10 mm (0.004 in)
Clutch Spring Free Length Standard 37.8 mm (1.49 in)
Clutch Spring Free Length Service Limit 36.0 mm (1.42 in)
Front Tire Tread Depth Up to 200 kg (200 lbs) load 2.0 mm (0.08 in)
Rear Tire Tread Depth Up to 200 kg (200 lbs) load 2.0 mm (0.08 in)

Technical units are distributed across the following sections: General Information, Frame/Body Panels/Exhaust System, Maintenance, Lubrication System, Fuel System, Engine Removal/Installation, Cylinder Head/Valves, Cylinder/Piston, Clutch/Gearshift Linkage, Alternator/Starter Clutch, Crankshaft/Transmission, Front Wheel/Suspension/Steering, Rear Wheel/Brake/Suspension, Hydraulic Brake, Battery/Charging System, Ignition System, Electric Starter, Lights/Meter/Switches, Wiring Diagram, and Troubleshooting.

Removal procedures are documented for the engine, transmission, clutch assembly, and various body panels.

Consistently requiring the correct mating surface contact, this manual documents torque specifications for critical engine components to ensure proper assembly.

Factory specifications are documented for critical engine components, including cylinder head, piston, and crankshaft measurements.

Engine rebuild procedures are documented for the cylinder head and piston assembly.

Technical specifications are provided for all major systems, including front and rear suspension, brakes, and electrical components.

This manual details repair procedures for the Honda CMX250C Rebel 250 motorcycle (1996-2000), covering all major systems and components. It includes comprehensive diagrams, part numbers, and technical data essential for maintenance and repair.

FAQ

What is the **required** fluid capacity for the engine oil? keyboard_arrow_down

1.5 liter (1.6 US qt, 1.3 Imp qt) is the engine oil capacity at draining.

Calculate the **specified** front brake disc thickness measurement. keyboard_arrow_down

0.14 mm (0.006 in) is the service limit for the front brake disc thickness.

What values are **essential** for the pilot screw adjustment procedure? keyboard_arrow_down

2-3/4 turns out is the initial opening for the pilot screw adjustment.

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Reviews (4)

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This manual has been a lifesaver for my Honda CMX250C. The detailed instructions made repairs easy!
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Rated 5 out of 5 stars
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The maintenance schedule included is super helpful. Downloading was smooth, and the support team was very responsive!
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The troubleshooting section saved me so much time. The download process was quick and hassle-free!