1996-2000 Honda Rebel 250 / CMX250C Repair Manual

This comprehensive 273-page factory documentation covers the 1996–2000 Honda CMX250C Rebel 250. Originally published by Honda (PN 61313-KW3-A00, August 1995), this reference provides the exact mechanical, electrical, and chassis specifications required for professional workshop maintenance.

Technical Scope and Application

The documentation breaks down the complete architecture of the air-cooled parallel vertical twin engine. It outlines critical baseline parameters, from precise VIN identification and required specialty tools to complete engine removal and transmission teardowns. You get direct access to original manufacturer benchmarks for the constant velocity single carburetor, the five-speed constant mesh transmission, and the triple-phase alternator system.

Before starting any heavy teardown or diagnostic work, always observe standard workshop safety protocols, especially when depressurizing fuel lines or testing high-voltage ignition circuits.

Critical Specifications and Diagnostic Data

Having the right factory data eliminates guesswork on the bench. This manual provides extensive reference charts for torque values across the entire frame and engine assembly, ensuring structural integrity during a rebuild. It also features systematic troubleshooting charts to isolate faults within the electrical charging and fuel systems.

Specific OEM measurements detailed inside include:

• Engine displacement: 234 cc output.
• Valve clearance: 0.06–0.10 mm (Intake and exhaust).
• Engine oil capacity: 1.5 liters for standard oil changes.
• Spark plug gap: 0.6–0.7 mm.