Nissan TD23 TD25 TD27 TD27T Diesel Engine Service Manual

Detailed procedures for TD, TD23, TD25, TD27, TD27T diesel engines, covering fuel injection, governors, and lubrication systems. Part numbers included. Part# 16700-44G04.

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Document Details

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Document Number / Seller:
28978 / Brian Allen
File Size:
17.38 MB
File Type:
ZIP
Language:
English
Printable:
Yes
Category:
Diesel Engine
Last updated / verified
Jun 8, 2025

Models Covered & Key Technical Specifications

Nissan TD TD23 TD25 TD27 TD27T Diesel Engine (16700-44G04)
Provides complete procedures and specifications for the specified Nissan diesel engines. | Series Diesel Engine Binder.

  • Reference Data: 115 N-m is the specified torque for the injection pump drive gear to ensure proper seating.
  • Integral Specifications: For optimal performance, 40-45 N-m is the recommended torque for the exhaust manifold bolts.
  • General Maintenance: The oil pump body requires 12.992 mm for its internal diameter to maintain proper function.
  • Certified Component Specs: The nozzle assembly requires 54 - 64 N-m for secure installation.
  • Factory Procedure: The solenoid timer operates at 12 volts to activate the fuel-cut solenoid valve.
  • Established Control Limits: For secure fitment, the cylinder head bolts require 20 - 29 N-m.

Professional Workshop Service Manual & Technical Specifications

Nissan TD, TD23, TD25, TD27, TD27T Diesel Engine Manual: Service Data and Specifications (S.D.S.)

Product-Line: Diesel Engine // Technical-Domain: Engine Mechanical / Fuel System Logic // Product-Line: Service Manual.

TOP TABLE HEADERS Identifier Parameters Calibration-Spec

TOC Summary Block Repair procedures are structured around the following sections:

  • TD23 Engine Model
  • TD25 Engine Model
  • TD27 Engine Model
  • TD27T Engine Model
  • Engine Lubrication & Cooling Systems

Introduction This manual details the service, repair, and maintenance procedures for the Nissan TD, TD23, TD25, TD27, and TD27T diesel engines. It provides comprehensive technical data and specifications necessary for accurate diagnostics and repairs.

Tool requirements are listed for general maintenance and specific component replacements.

Installation guidelines are provided for various engine components, ensuring correct assembly.

The manual documents torque specifications for critical fasteners, such as the cylinder head bolts and injection pump components, to ensure proper bolt stretch prevention and secure assembly.

Maintenance guidelines are included for the lubrication and cooling systems, ensuring optimal engine operation.

OEM guidelines are included for specialized procedures like fuel injection timing and adjustment.

FAQ

Assess the **critical** calibration settings for fuel injection timing. keyboard_arrow_down

Pre-stroke: 2.15 ±0.05 mm (0.0846 ±0.0020 in) is required for accurate calibration, measured at the No. 1 plunger.

What components have **required** clearance measurements? keyboard_arrow_down

The control rack and control pinion have a specified backlash limit of 0.30 mm (0.0118 in) to ensure smooth operation.

Confirm the **specified** torque specifications. keyboard_arrow_down

For the engine lubrication system, the oil pressure switch requires 10 - 13 N·m (1.0 - 1.3 kg-m, 7 - 9 ft-lb) for proper installation. Pages 85+ include detailed specifications for various components, including the oil pressure switch torque.

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Reviews (6)

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Rated 4 out of 5 stars
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This manual is incredibly detailed and easy to follow. It covers everything from specs to troubleshooting. Highly recommended!
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After a workshop manual for a nissan terrano 1992
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GOOD
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I had a question about a specific section and received a prompt and helpful reply. Excellent customer service!