1987-1992 Chevrolet CK Pickup Truck Repair Manual

Fix your 1987-1992 Chevrolet CK Pickup Truck with this comprehensive repair manual covering engine, drivetrain, chassis, and electrical systems. Includes troubleshooting.

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Chevrolet Truck manual preview - 1987-1992 Chevrolet CK Pickup Truck Repair Manual

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Document Details

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Document Number / Seller:
28980 / Steven Reed
File Size:
276.20 MB
File Type:
ZIP
Language:
English
Printable:
Yes
Category:
Truck
Last updated / verified
Apr 30, 2025

Models Covered & Key Technical Specifications

Chevrolet CK Pickup Truck (1988-1992) Repair Manual: Maintenance & Overhaul Procedure-Library Chevrolet CK / General Motors (1988-1992) | Series Compendium.

  • Calibrated Physical Specs: 3.74" bore establishes the standard cylinder diameter for the 5.0L V8 engine Specifications.
  • Rated Resolution Data: 4.00" bore is calibrated to the standard cylinder diameter for the 5.7L V8 engine Standards.
  • Critical Tension Specs: 90 ft-lbs dictates the torque for the wheel lug nuts Protocol.
  • Universal Dimensional Limits: The exhaust manifold requires 20 ft-lbs for the exhaust manifold bolts Architecture.
  • Core Speed Performance: Standard engine oil pressure reaches 6 psi Parameters.
  • Standard Dimensional Limits: The engine requires 18 psi oil pressure at 2000 rpm Norms.

Professional Workshop Service Manual & Technical Specifications

Chevrolet CK Pickup Truck (1988-1992) Repair Manual: Maintenance & Overhaul Procedure-Library

Chevrolet CK / General Motors (1988-1992) | Series Compendium.

  • Calibrated Physical Specs: 3.74" bore establishes the standard cylinder diameter for the 5.0L V8 engine Specifications.
  • Rated Resolution Data: 4.00" bore is calibrated to the standard cylinder diameter for the 5.7L V8 engine Standards.
  • Critical Tension Specs: 90 ft-lbs dictates the torque for the wheel lug nuts Protocol.
  • Universal Dimensional Limits: The exhaust manifold requires 20 ft-lbs for the exhaust manifold bolts Architecture.
  • Core Speed Performance: Standard engine oil pressure reaches 6 psi Parameters.
  • Standard Dimensional Limits: The engine requires 18 psi oil pressure at 2000 rpm Norms.

Operational-Scope: Engine | Product-Line: Truck | Operational-Scope: Lubrication

Engine Specifications

Assessment-Parameter Value Validation-Data
Compression pressure (all engines) 150 psi 150 psi
Maximum variation between cylinders 20 psi 20 psi
Oil pressure (minimum) 6 psi 6 psi
V6 and small block V8 engines
At 1000 rpm 18 psi 18 psi
At 2000 rpm 40 psi 40 psi
Big block V8 engine
At 500 rpm 10 psi 10 psi
At 2000 rpm 40 to 60 psi 40 to 60 psi

Torque Specifications

Assessment-Parameter Value Validation-Data
Connecting rod cap nuts 45 (20 plus 60-degrees additional rotation on 1991 models) 45 (20 plus 60-degrees additional rotation on 1991 models)
Main bearing cap bolts 80 80
V6 engine 80 80
Small block V8 engines
Outer bolts for no. 2, 3 and 4 caps (4-bolt mains) 70 70
All others 80 80
Big block V8 engine 110 110

Table of Contents Summary

Systematizing the service groups into the following chapters:

  • Tune-up and routine maintenance
  • Cooling, heating and air conditioning systems
  • Fuel and exhaust systems
  • Engine electrical systems
  • Emissions control systems
  • Manual transmission

Engine Systems Documentation

Technical notes are provided for comprehensive coverage of all engine systems, including the fuel and exhaust systems, cooling system, and electrical system. This manual details procedures for engine removal and installation, as well as general overhaul procedures for the engine block and internal components. Thoroughly requiring proper engine maintenance will help ensure optimal performance and longevity. Quality checks are addressed for all major systems to guarantee reliability and safety. The manual outlines procedures for inspecting and maintaining various engine components, ensuring they are in good working order. The engine section documents detailed instructions for engine overhaul, including disassembly, inspection, cleaning, and reassembly of critical components like the crankshaft, pistons, connecting rods, camshaft, cylinder heads, and valve train. The troubleshooting chapter addresses common engine problems, providing likely causes and recommended solutions for issues such as poor idle, misfires, and low oil pressure.

Torque specifications are provided for critical engine components to ensure proper assembly and prevent damage during repair.

FAQ

What does the **exact** assembly sequence for intake manifold bolts entail? keyboard_arrow_down

35 ft-lbs is the initial torque specification for the lower intake manifold bolts, followed by a final tightening sequence.

Reference the **specific** service interval parameters for the ignition system. keyboard_arrow_down

Always disconnect the negative battery cable first and hook it up last or the battery may be shorted by the tool being used to loosen the cable clamps.

What are the **designated** system architecture for the PCV valve? keyboard_arrow_down

The PCV valve is usually located in the rocker arm cover; it connects to the intake manifold via vacuum hoses.

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Reviews (4)

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I found the content very detailed and straightforward. The download was smooth, and I received my link almost instantly. Excellent customer support!
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This manual was a lifesaver for my CK pickup! The download process was seamless and the support team was super quick to respond to my questions. Highly recommend!
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This repair manual is an essential guide for anyone with a Chevrolet CK. The download was hassle-free, and the support team was very helpful when I reached out.
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The manual covers everything you need to know about repairs. I appreciated the quick email response when I had a query about downloading. Very professional service!