2002-2005 Honda VTX1800C Motorcycle Service Manual

Full service documentation for the Honda VTX1800C addressing all maintenance and repair procedures. Includes exploded diagrams and part numbers for complete coverage. PN 61CS400

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Document Details

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Document Number / Seller:
29024 / George Perez
File Size:
50.78 MB
File Type:
PDF
Language:
English
Printable:
Yes
Category:
Motorcycle
Last updated / verified
Oct 15, 2025

Models Covered & Key Technical Specifications

Factory-Level Service Shop Manual: Honda VTX1800C (61CS400) – 2002-2005 Repair & Maintenance Manual

Official Complete Honda VTX1800C / 2002-2005 Record.

  • Calibrated Clearance Data: 0.13 mm establishes the minimum valve clearance.
  • System End Play: For optimal operation, 0.05 mm defines the maximum crankshaft end play.
  • Published Power Draw: 122.5 kg -- signifies the approximate dry weight of the motorcycle.
  • Authorized Core: The formatter board requires 64 MB for standard operation Logic.
  • Core Holding Capacity: Maximum weight capacity reaches 49 state/California type.
  • Standard Specification: Engine oil capacity controls the required fluid volume of 3.5 liter after draining.

Professional Workshop Service Manual & Technical Specifications

Factory-Level Service Shop Manual: Honda VTX1800C 2002-2005 Repair & Maintenance Manual - Factory Edition Data-Compendium

Engineering-Metrics: 2002-2005 Honda VTX1800C Motorcycle // Model-Designation: Motorcycle / VTX1800C Logic // Engineering-Metrics: Repair & Maintenance Manual.

Specification Operational-Logic Calibration-Spec
Engine Dry Weight 122.5 kg (270 lbs) N/A
Engine Oil Capacity (at disassembly) 4.5 liter (4.8 US qt, 4.0 Imp qt) N/A
Coolant Capacity (radiator and engine) 2.6 liter (2.75 US qt, 2.29 Imp qt) N/A

Engineering chapters address the following sections: GENERAL INFORMATION, FRAME/BODY PANELS/EXHAUST SYSTEM, MAINTENANCE, LUBRICATION SYSTEM, FUEL SYSTEM (Programmed Fuel Injection), COOLING SYSTEM, ENGINE REMOVAL/INSTALLATION, CYLINDER HEAD/VALVES, CLUTCH/GEARSHIFT LINKAGE, CRANKSHAFT/TRANSMISSION, FINAL DRIVE, FRONT WHEEL/SUSPENSION/STEERING, REAR WHEEL/SUSPENSION, HYDRAULIC BRAKE, BATTERY/CHARGING SYSTEM, IGNITION SYSTEM, ELECTRIC STARTER/ELECTRICAL, LIGHTS/METERS/SWITCHES, TROUBLESHOOTING, and INDEX. Methodically requiring an organized approach to document maintenance and repair procedures.

This manual documents torque specifications for engine mounting bolts and suspension components to ensure proper pivot-point integrity.

FAQ

What is the **required** fluid capacity requirements for the Honda VTX1800C? keyboard_arrow_down

2.6 liter (2.75 US qt, 2.29 Imp qt) is the specified coolant capacity for the radiator and engine.

Calculate the **specified** component identification for the rear brake caliper piston. keyboard_arrow_down

Rear brake caliper piston I.D. (A) is 14.000-14.043 mm (0.5512-0.5533 in), (B) is 22.650-22.700 mm (0.8917-0.8937 in), and (C) is 25.400-25.450 mm (1.0000-1.0020 in).

What values **essential** for ignition system peak voltage adjustment procedures? keyboard_arrow_down

100 V minimum is the peak voltage specification for the ignition coil.

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Reviews (2)

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I found the service manual very comprehensive. The electrical system section helped me troubleshoot an issue quickly. Customer service was top-notch with quick email replies. Highly recommend!
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This manual is incredibly detailed and easy to follow. It made my maintenance tasks so much smoother! The download process was seamless and I received the link instantly.