Clark Forklift Service Manual for OH-339, D155G, C500, 02M200A-025553A, 11M602A-11M602D Models

Shop manual for Clark forklifts covering OH-339, D155G, C500, 02M200A-025553A, and 11M602A-11M602D with detailed overhaul and repair procedures.

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Document Details

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Document Number / Seller:
29135 / Dorothy Morales
File Size:
85.95 MB
File Type:
PDF
Language:
English
Printable:
Yes
Category:
Forklift
Last updated / verified
Feb 20, 2025

Models Covered & Key Technical Specifications

Clark Forklift OH-339, D155G, C500, 02M200A-025553A, 11M602A-11M602D - Comprehensive Overhaul & Repair Guide System-Standards

Manufacturer Overview Compendium Documentation | Series Series

  • Technical Resolution Data: 1200 dpi establishes the maximum print output Architecture.
  • Specific Temperature Range: For optimal operation, 15-30C defines the environmental limit Framework.
  • Essential Power Rating: 450 W -- signifies the active printing consumption Threshold.
  • Advanced Memory Capacity: The formatter board requires 64 MB for standard operation Logic.
  • Core Speed Performance: Maximum throughput reaches 25 ppm Parameters.
  • Standard Operating Range: Minimum clearance is 0.001" for optimal component alignment Topology.

Professional Workshop Service Manual & Technical Specifications

Structured Technical Electrical Manual: Forklift Clark OH-339, D155G, C500, 02M200A-025553A, 11M602A-11M602D - Comprehensive Overhaul & Repair Guide System-Standards

Product-Line: Clark Forklift // Calibration-Scope: Comprehensive Repair & Overhaul / Engine Logic // Product-Line: Technical Specifications Service-Nexus Operational-Logic Context
Engine Overhaul (Gas) 00 03
Engine Overhaul (Diesel) 00 04
Transmission Overhaul (Hydratork) 06TS205A 06M406E
Starter Overhaul 11M103A 11S199C
Hydraulic Pump Overhaul (Gear) 29 01

Repair procedures are structured around disassembly and reassembly of key engine and forklift components. This manual includes detailed specifications for all parts, ensuring accuracy and efficiency in repairs. It covers systems such as engine, transmission, brakes, hydraulics, and electrical systems, providing comprehensive guidance for every procedure. The documentation addresses wear limits and system operation descriptions, offering a complete reference for maintenance and repair tasks. This manual documents torque specifications for bolts to ensure proper bolt stretch prevention. Disassembly instructions are documented for engine components like the cylinder head and oil pan. Wear limits are specified for critical parts such as bearings and crankshaft journals. System operation descriptions cover the engine's fuel and ignition systems. The documentation addresses various maintenance procedures, including valve adjustments and timing gear checks. Assembly instructions are detailed for components like the crankshaft and piston assemblies.

FAQ

What **essential** testing parameters are listed? keyboard_arrow_down

115 N-m is the specified dry torque for the crankshaft bolt, critical for engine assembly.

Check the **correct** diagnostic procedures for engine timing. keyboard_arrow_down

3 B.T.D.C. Static ± 1° is the specified engine timing for the D155D model, ensuring optimal combustion.

What does the **documented** fluid capacity requirements specify? keyboard_arrow_down

4 Quarts (3.7 litres) is the specified lube oil capacity for the D155G, D155GA, and D176G engine models, essential for lubrication.

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The Clark OH-339 Overhaul Manual is incredibly detailed and easy to follow. The diagrams are especially helpful for visual learners. I received the download link via email promptly, and the customer support was very responsive when I had a question. Highly recommend!