1994 Clark NPR 17, NPR 20 & NPR-345 Electric Stand-Up Rider Lift Truck Service Manual

Field service reference for the Clark NPR 17, NPR 20, and NPR-345 electric forklifts, covering maintenance, diagnostics, and overhaul procedures. PN SM-587.

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Document Details

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Document Number / Seller:
30653 / Stephanie Gomez
File Size:
30.13 MB
File Type:
PDF
Language:
English
Pages:
492
Printable:
Yes
Category:
Forklift
Last updated / verified
Dec 29, 2025

Models Covered & Key Technical Specifications

Clark NPR 17, NPR 20 & NPR-345 Electric Lift Truck Service Manual - Planned Maintenance, Diagnostics & Overhaul Procedures (1994)

Clark NPR 17, NPR 20 & NPR-345 (1994) | Planned Maintenance, Diagnostics & Overhaul Procedures.

  • Calibrated Coupling Torques: 168 N•m is measured at the specified tightening torque for drive wheel fasteners.
  • Rated Twist Specifications: 40.7 N•m signifies the standard bearing preload torque for caster assemblies.
  • Published Holding Capacity: For optimal operation, 19.51 kg represents the approximate weight of the truck with its standard configuration.
  • Authorized Load Capacity: The internal bearings are sealed and lubricated with high-temperature grease for extended service life.
  • Maximum Cycle Rate: 1.0 Volts @ 71 Amps is the brush drop specification for both 24 and 36-volt motors.
  • Documented Torque Data: 11.3 N•m controls the torque nut for cable guides to ensure secure connections.

Professional Workshop Service Manual & Technical Specifications

Structured Instructional Manual: Forklift Official Clark NPR 17, NPR 20 & NPR-345 Electric Stand-Up Rider Lift Truck Service Manual - Planned Maintenance, Diagnostics & Overhaul Procedures (1994) Calibration-Manual

Technical-Benchmarks: 1994 Forklift / Operational-Framework: Clark Electric Stand-Up Rider Lift Truck / Calibration-Scope: Service Manual

Assessment-Parameter Parameters Validation-Data
Control Card Settings EV-T15 24 Volts
Motor Type Traction Class H
Steering Control EV-T5PS Max Speed Trim Pot
Maintenance Schedule 50 Hours 200 Hours
Brush Specifications H803 0.42" (10.67 mm)
Torque Settings 16.9 N•m 11.3 N•m

Outlining the operational framework across all systems and procedures, this manual details planned maintenance, diagnostics, and overhaul procedures for the Clark NPR 17, NPR 20, and NPR-345 Electric Stand-Up Rider Lift Trucks. The "Official Clark NPR 17, NPR 20 & NPR-345 Electric Stand-Up Rider Lift Truck Service Manual - Planned Maintenance, Diagnostics & Overhaul Procedures (1994)" covers critical aspects of forklift maintenance, offering insights into various operational sequences and troubleshooting.

Introduction to Forklift Systems

This manual documents the necessary procedures for maintaining and repairing the specified Clark forklift models. It includes detailed sections on electrical systems, motors, and control handle adjustments, providing a comprehensive resource for service technicians.

Electrical System Procedures

Detailed procedures are included for maintaining the electrical system, including the EV-T15 and EV-T5PS control cards, accelerators, and various switches. Troubleshooting guides for common status codes are also provided, aiding in efficient diagnostics.

Motor Maintenance and Specifications

Coverage extends to the maintenance, inspection, and testing of electric motors used in these forklifts. This includes detailed specifications for 24-volt and 36-volt traction, pump, and steer motors, along with brush data and commutator servicing dimensions.

Control Handle and Solenoid Functionality

Procedures for adjusting switches and troubleshooting the multi-function control handle are thoroughly explained. The manual also details solenoid functions, providing insight into the operation of lift, lower, reach, tilt, and side shift systems.

Troubleshooting and Status Codes

Extensive troubleshooting guidance is provided, particularly for EV-T15 status codes, helping to identify and resolve issues related to component failures, circuit problems, or incorrect settings. This section is crucial for understanding the truck's diagnostic messages.

FAQ

What are the **proper** clearance measurements for the lift chains? keyboard_arrow_down

1/8 inch clearance between the inner rails and the intermediate rails (both sides) is specified for lift chains, with 1/2 inch clearance between the heel of the forks and the floor for carriage chains.

Specify the **standard** torque specifications for key components. keyboard_arrow_down

16.9 N•m is the specified torque for drive motor cable fasteners, while 11.3 N•m is used for cable guide nuts, and 40.7 N•m is used for caster assembly bearing preload.

What is the **necessary** maintenance schedule for the EV-T15 card? keyboard_arrow_down

50 hours is the maintenance interval for the EV-T15 card when set to 1 hour increments (Function F19), and 200 hours when set to 100-hour increments (Function F20).

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Reviews (4)

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The manual covers everything you need to know about Clark NPR trucks. I appreciate the clear instructions and helpful diagrams.
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This service manual has been invaluable for my team. The detailed guides and troubleshooting sections are top-notch!
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Had a slight issue with the download link, but the support team responded quickly and resolved it without any hassle. Highly recommend!
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Rated 4 out of 5 stars