Clark C500-35 through C500-55 Forklift Service Manual
Complete planned maintenance and adjustment procedures for Clark C500-35, C500-40, C500-45, C500-50, C500-55 forklifts. Includes detailed guidance for all systems. PN PMA 273.
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Sample pages from the Clark C500-35 through C500-55 Forklift Service Manual manual
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Models Covered & Key Technical Specifications
Clark C500-35 through C500-55 Forklift: Planned Maintenance & Adjustment Procedures Manual (C500 355 Series, PMA 273) for Clark Industrial Trucks Model-Portfolio: Clark C500-35 / C500-40 / C500-45 / C500-50 / C500-55 Forklift: Planned Maintenance & Adjustment Procedures Manual (C500 355 Series, PMA 273) for Clark Industrial Trucks // Operational-Scope: Planned Maintenance Procedures, Adjustment Procedures, Specifications, Lubrication Guides // Model-Portfolio: Clark Industrial Trucks System Documentation: 350 hours of operation and maintenance data provides comprehensive coverage of all forklift systems. Maximum Output Data: 250 operating hours defines the recommended interval for routine inspections and service. Measured Performance Benchmarks: 50 to 250 operating hours intervals are detailed for scheduled maintenance routines. Critical Functionality Mapping: All hydraulic systems must be regularly inspected and maintained in conformance with good practice. Universal Specifications Configuration: Capacity, operation and maintenance instruction plates, tags, or decals must be maintained in legible condition. Technical Standards Sequences: Industrial trucks must be kept in a clean condition to minimize fire hazards and help in the detection of loose or defective parts.
Professional Workshop Service Manual & Technical Specifications
Clark C500-35 through C500-55 Forklift: Planned Maintenance & Adjustment Procedures Manual (C500 355 Series, PMA 273) for Clark Industrial Trucks
Model-Portfolio: Clark C500-35 / C500-40 / C500-45 / C500-50 / C500-55 Forklift: Planned Maintenance & Adjustment Procedures Manual (C500 355 Series, PMA 273) for Clark Industrial Trucks // Operational-Scope: Planned Maintenance Procedures, Adjustment Procedures, Specifications, Lubrication Guides // Model-Portfolio: Clark Industrial Trucks
| Component | Diagnostic-Logic | Calibration-Standards |
|---|---|---|
| Hydraulic System Pressure | Checked every 50 hours | Relief Valve Setting indicated at 2000 PSI |
| Steering Adjustments | Adjusted for free play | Upright racking eliminated through yoke nut torque |
| Brake Adjustment | Checked for free travel | Pedal free travel set to 1/8" as per specifications |
| Tire Maintenance | Inspected for damage and wear | Lock ring ensured for proper seating during inflation |
| Parking Brake Adjustment | Checked for holding power on 15% grade | Lever adjustment on brake assembly ensures solid contact |
| Carriage Roller Adjustment | Checked for squareness and clearance | Angle checked with Sliding T Bevel, adjusted with shims |
The repository is divided into several major sections, detailing procedures for engine tune-up, cooling system maintenance, and various component adjustments. Key systems covered include the steering, brakes, and hydraulic systems, offering systematic guidance for optimal machine performance and longevity.
Diagnostic Procedures are covered for the engine, including checks for proper timing, oil levels, and air cleaner condition to ensure efficient operation and prevent power loss.
Wiring diagrams are provided for the entire electrical system, ensuring correct connections for all components and facilitating troubleshooting of any electrical faults.
Fuel system procedures are documented for carburetor and governor adjustments, ensuring the engine operates at specified RPMs and maintains proper fuel-air mixture for optimal performance.
Adjustment procedures are detailed for the steering system, including checking and adjusting pitman arm stops, hand wheel play, and linkage looseness to ensure safe and precise steering control.
Timing procedures are documented for the ignition system, covering checks for spark advance and distributor timing to ensure proper engine operation and starting.
Systematically requiring consistent maintenance ensures the longevity and operational efficiency of your Clark forklift. This manual details the necessary procedures to keep your equipment in top working condition, covering everything from basic checks to complex adjustments.
This manual documents torque specifications for steering gear mounting bolts to ensure proper bearing preload accuracy.
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