2004 Chevrolet Aveo 1.2L Engine Mechanical Service Manual

Covers all 2004 Chevrolet Aveo models with detailed engine mechanical procedures, diagnostic flowcharts, and specifications. Ref: 96432262

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Document Details

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Document Number / Seller:
29136 / Daniel Parker
File Size:
477.72 MB
File Type:
ZIP
Language:
English
Printable:
Yes
Category:
Car
Last updated / verified
Jan 20, 2025

Models Covered & Key Technical Specifications

Functional Maintenance Repair Manual: Car Chevrolet Aveo manual, 2004 edition Calibration-Manual

2004 Chevrolet Aveo (96432262) -- 2004 Licensed Documentation | Specification Set.

  • Documented Fit Tolerances: 0.05 mm establishes the acceptable variability in component dimensions.
  • Technical Consumption Data: For engine efficiency, 52.2 kW defines the maximum power output Ratings.
  • Universal Thermal Limits: 9.3:1 -- signifies the compression ratio Standard.
  • Core Linear Velocity: The piston skirt requires 10 N.m for proper seating Requirements.
  • Rated Scan Resolution: Maximum torque reaches 104 N.m Parameters.
  • Principal Adjustment Range: 68.5 mm is the standard bore diameter Specification.

Professional Workshop Service Manual & Technical Specifications

Functional Maintenance Repair Manual: Car Chevrolet Aveo manual, 2004 edition Calibration-Manual

Operational-Framework: 2004 Chevrolet Aveo / Engine Logic // Asset-ID: 1.2L Car / Engine Logic // Operational-Framework: Mechanical Procedures & Specifications.

Specification Parameters Framework
Engine Type Overhead Cam L-4 Standard
Bore 68.5 mm Metric
Compression Ratio 9.3:1 Design
Maximum Power 52.2 kW Output
Maximum Torque 104 N.m Performance

Cataloging major assemblies into diagnostic starting points, strategy-based diagnostics, visual/physical inspection, and symptom-based troubleshooting. This detailed manual covers engine mechanical specifications including bore, compression ratio, maximum power, and maximum torque. It also details component locator diagrams and various repair procedures for key engine parts. The document also provides essential information regarding oil pressure diagnosis and testing, oil leak diagnosis, and engine noise diagnosis, including specific tables and flowcharts for troubleshooting. The manual includes procedures for replacing components like the intake manifold, timing belt covers, camshaft gear, and cylinder head, with detailed instructions and diagrams. It also covers engine mount and A/C compressor replacement, crankshaft and connecting rod bearing inspection, piston and ring replacement, and valve clearance specifications. Appropriately requiring specific procedures for engine and transmission assembly, this manual provides comprehensive guidance for maintenance and repair. The document also details specifications for exhaust manifold replacement, crankshaft replacement, oil pump replacement, and engine mount replacement. Procedures for camshaft gear replacement, cylinder head replacement, and water outlet housing replacement are also included. Specific attention is given to diagnostic procedures for various engine noises and oil pressure issues. The manual documents torque specifications for critical engine components to ensure proper oscillation integrity.

Assembly instructions are detailed for

Hydraulic schematics are included for

Steering component information is provided for

Inspection guidelines are provided for

Alignment specifications are included for

FAQ

Assess the **critical** calibration settings for optimal engine performance. keyboard_arrow_down

104 N.m is the maximum torque specification for the engine at 4,200 RPM, ensuring optimal power output.

What **required** clearance measurements are detailed for the connecting rod bearings? keyboard_arrow_down

0.020-0.040 mm is the specified range for the main journal bearing clearance, crucial for reducing friction and wear.

Confirm the **specified** torque specifications for cylinder head bolts. keyboard_arrow_down

65-70 N.m is the specified torque for cylinder head bolts, critical for maintaining proper head gasket seal integrity, especially on page 88.

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The manual is very informative and covers everything you need to know. Customer support was fantastic, responding quickly to my questions. Highly recommend!
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Rated 5 out of 5 stars
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This manual is a must-have for any 2004 Aveo owner. The download process was seamless and I received the link in no time!
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This manual has made my car maintenance so much easier. The support team was professional and helpful when I had questions about the download. Great experience!
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I found this manual to be extremely helpful in understanding my vehicle. Quick email response for my queries was a bonus!