John Deere 5220, 5320, 5420, 5520 Tractor Repair Manual 2002

Covers 5220, 5320, 5420, and 5520 John Deere tractors with detailed procedures for engine, transmission, hydraulics, and electrical systems. Ref: TM2048

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Document Details

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Document Number / Seller:
29332 / Kenneth Sanchez
File Size:
30.67 MB
File Type:
PDF
Language:
English
Pages:
910
Printable:
Yes
Category:
Tractor
Last updated / verified
Sep 16, 2025

Models Covered & Key Technical Specifications

John Deere 5220, 5320, 5420, 5520 Tractor (TM2048) – 2002

Covers transmission, hydraulics, and electrical systems. | Official Complete Tractor Workshop Manual.

  • Fundamental Engine Specifications: 40 kW signifies the maximum engine output for the 5220/5320.
  • Specific Transmission Gear Ratios: For forward gears, 12 gears indicates the transmission capability.
  • Critical Hydraulic System Pressure: For optimal operation, 19,695 kPa controls the hydraulic system's maximum working pressure.
  • Universal Electrical System Voltage: The electrical system requires 12 Volt for standard operation.
  • Maximum PTO Horsepower: The PTO provides 34 kW (45 hp) for external power transfer.
  • Rated Cooling System Capacity: The cooling system contains 9.5 L (10 qt) for efficient thermal management.

Professional Workshop Service Manual & Technical Specifications

John Deere 5220, 5320, 5420, 5520 Tractor (2002) Repair Manual & Troubleshooting Assembly-Guide

Technical-Domain: Engine & Fuel System | Design-Core: Tractor Operation & Maintenance | Conceptual-Layout: Component Repair Procedures

Metric Value Architecture
Engine Type Diesel Direct Injection
Transmission Type CollarShift 9 Speed Forward, 3 Speed Reverse
Hydraulic System Open Center Tandem Gear Pumps
Electrical System 12 Volt Key Switch Ignition

Major sections focus on Engine repair, Fuel System maintenance, Air Intake System servicing, Electrical System troubleshooting, Power Train overhauls, Steering and Brake adjustments, Hydraulic System service, Miscellaneous Repair procedures, and Operator Station upkeep. OEM guidelines are included for complete engine specifications and transmission procedures to ensure proper assembly. Torque specifications are documented for critical components to ensure vibration dampening. Parts identification is covered for all major systems to aid in repair.

Rigorously requiring adherence to OEM standards, this manual details the correct maintenance and repair procedures for the John Deere 5220, 5320, 5420, and 5520 tractors. It meticulously documents the function of all major systems, including engine, transmission, hydraulic, and electrical components.

FAQ

What are the **proper** clearance measurements for the engine? keyboard_arrow_down

2.9 L (179 cu in.) is the engine displacement for the 5220/5320 models.

Specify the **standard** torque specifications for the fuel tank brackets. keyboard_arrow_down

350 N•m (255 lb-ft) is the torque specification for the rear bracket cap screws on isolated open operator station and cab tractors.

What is the **necessary** safety precautions when working with the battery? keyboard_arrow_down

Keep all sparks and flames away from batteries, as gas given off by electrolyte is explosive. To avoid sparks, connect ground cable last and disconnect it first.

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Reviews (4)

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New
This manual is a lifesaver! It has detailed instructions and diagrams that make repairs a breeze.
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Rated 4 out of 5 stars
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The download process was seamless, and I received a quick response when I had questions. Highly recommend!
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New
Whether you're a pro or just starting out, this manual has everything you need. Very helpful!