1998-2004 Honda Foreman TRX450 Service Manual
Wiring diagrams, specifications, and repair sequences for the Honda Foreman TRX450 series, including the TRX450S/FM and TRX450ES/FE models. Ref: C8049A
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Models Covered & Key Technical Specifications
Professional Service Manual: Honda Foreman TRX450, TRX450S/FM, TRX450ES/FE 1998-2004 - Comprehensive Service & Repair Guide Overhaul-Reference
Machine-Range & Product-Line Primer | Series Kit.
- Certified Size Parameters: 1,961 mm est. establishes the maximum overall length Metric.
- Designated Installation Footprint: For engine removal, 50.2 kg defines the dry weight Chassis.
- Defined Coupling Torques: 110 N·m -- signifies the primary drive gear torque value Standards.
- Key System Fill: The engine oil capacity requires 2.0 L for standard operation Parameters.
- Primary Power Framework: Front tire size reaches AT 25 X 10-12 Metric.
- Baseline Mass Specs: The total dry weight requires 260 kg for standard operation Topology.
Professional Workshop Service Manual & Technical Specifications
Professional Service Manual: Honda Foreman TRX450, TRX450S/FM, TRX450ES/FE 1998-2004 - Comprehensive Service & Repair Guide Overhaul-Reference
Machine-Range: 1998-2004 TRX450S/FM, TRX450ES/FE // Product-Line: ATV / Engine Logic // Engineering-Base: Service Manual.
Technical Specifications Overview
| Integrated-Framework | Value | Framework |
|---|---|---|
| Overall Length | 1,961 mm (77.2 in) | Specifications |
| Overall Width | 1,161 mm (45.7 in) | Details |
| Dry Weight | 260 kg (573 lbs) | Components |
| Front Tread | 912 mm (35.9 in) | Geometry |
| Rear Tread | 909 mm (35.6 in) | Measurement |
| Fuel Tank Capacity | 12.0 L (3.18 US gal, 2.64 Imp gal) | Capacity |
Service sections detail engine removal and installation procedures, transmission, and gearshift linkage. Specifics cover cylinder head, cylinder, and piston assembly. Troubleshooting guidance addresses common issues like engine performance and starting problems.
The frame section documents body panel locations and removal procedures for the front and rear carriers, fenders, and covers. Analysis of frame components and their assembly is included.
The maintenance chapter addresses the schedule for routine service, including fluid changes, spark plug inspection, and valve clearance adjustments. Important torque specifications are clearly listed.
Cooling system maintenance is addressed in the lubrication system section, detailing oil cooler and fan motor procedures. Specifications for oil capacity and recommended oil types are provided.
Testing requirements are specified for engine compression tests, ensuring optimal performance. Detailed procedures for cylinder head and piston inspection are also included.
Clearance measurements are addressed for various engine components, including valve guides and rocker arms, to ensure proper operation and longevity.
The manual also documents torque specifications for critical engine components to ensure proper rotational loosening prevention.
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