2004-2006 Honda Fourtrax Rancher TRX350TM / TE / FM / FE Service Manual

This manual covers the Fourtrax Rancher 350 2WD and 4WD models, including ESP variants. PN 31SC000.

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Document Details

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Document Number / Seller:
29498 / Joseph King
File Size:
51.97 MB
File Type:
PDF
Language:
English
Pages:
442
Printable:
Yes
Category:
ATV
Last updated / verified
Dec 24, 2025

Models Covered & Key Technical Specifications

Honda Fourtrax Rancher (31SC000) Service Manual: 2004-2006 ATV • Fourtrax Rancher Collection

  • Reference Containment Volume: 1.95 liters is the standard engine oil capacity when freshly drained and filled.
  • Approved Fit Tolerances: For optimal operation, 0.002-0.004 in defines the standard piston pin clearance Baseline.
  • Designated Voltage Specs: 12 V -- specifies the standard charging system voltage Requirements.
  • Certified Output Performance: The electric starter output power reaches 2.2 kW (3.0 HP) Parameters.
  • Factory Fundamental: 22 N-m signifies the spark plug tightening torque.
  • Fundamental Net Mass: The TM model weighs 43.4 kg (95.7 lbs) for standard operation Configuration.

Professional Workshop Service Manual & Technical Specifications

Honda Fourtrax Rancher (31SC000) Service Manual: 2004-2006

Product-Line: ATV // Architecture-Focus: Engine & Drivetrain Logic // Engine-Type: Gasoline

Component Value Calibration-Data
Engine Dry Weight TM Model: 43.4 kg (95.7 lbs)FM Model: 44.9 kg (99.0 lbs) 35.13 mm (1.383 in)
Engine Oil Capacity After draining: 1.95 liters (2.05 US qt, 1.7 imp qt)After disassembly: 2.5 liters (2.6 US qt, 2.2 imp qt) 0.002 in
Tire Size TM/FE Front: AT25 x 8-12FM/FE Rear: AT25 x 9-12 4.0 mm (0.16 in)
Minimum Tread Depth TM/FE: 3 mm (1/8 in)FM/FE: 3 mm (5/16 in) 22 N-m (16 lbf-ft)
Front Brake Drum I.D. 160.0-160.3 mm (6.30-6.31 in) 15.8 mm (0.62 in)
Rear Wheel Nut Torque 44 N-m (4.5 kgf-m, 33 lbf-ft) 98 N-m (10.0 kgf-m, 72 lbf-ft)

Service procedures are grouped by major systems. This manual documents the technical procedures for the Honda Fourtrax Rancher series, covering engine, drivetrain, electrical, and chassis systems. It details maintenance schedules, troubleshooting guides, and component specifications.

Factory specifications are documented for all essential components, including engine and drivetrain assemblies, to ensure optimal performance and longevity.

Engine rebuild procedures are documented for cylinder head, valve, and piston systems, providing detailed steps for disassembly and reassembly.

Drivetrain specifications are addressed in the clutch and gearshift linkage sections, covering removal and installation of these critical components.

Reassembly procedures are specified for the alternator and starter clutch systems, ensuring correct alignment and function.

Service intervals are documented for various maintenance tasks, including fluid changes and component inspections, to help users maintain their ATV.

This manual documents torque specifications for various fasteners and components to ensure proper joint separation prevention.

FAQ

Determine the **specific** torque specifications keyboard_arrow_down

115 N·m is the dry torque specification for the rear brake caliper mounting bolts, crucial for secure braking performance.

What specifications **designated** safety precautions keyboard_arrow_down

Designated safety precautions include ensuring proper brake light switch function, requiring the brake light to illuminate when the brake lever is activated.

Check the **critical** lubrication requirements keyboard_arrow_down

Critical lubrication requirements for pages 375+ specify using molybdenum disulfide paste for the gearshift spindle splines to prevent wear.

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Reviews (5)

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The detailed maintenance procedures saved me a lot of time. The email with the download link arrived quickly. Excellent service!
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This service manual covers everything you need. The support team was quick to respond to my questions, making the experience even better. Thanks!
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This manual has been a lifesaver for my TRX350. The diagrams are clear and the instructions are easy to follow. Highly recommend!
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Rated 4 out of 5 stars
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I found the troubleshooting section particularly helpful. The download process was smooth and I received my link promptly. Very satisfied!