2004-2006 Honda Fourtrax Rancher TRX350TM / TE / FM / FE Service Manual
This manual covers the Fourtrax Rancher 350 2WD and 4WD models, including ESP variants. PN 31SC000.
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Sample pages from the 2004-2006 Honda Fourtrax Rancher TRX350TM / TE / FM / FE Service Manual manual
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Models Covered & Key Technical Specifications
Honda Fourtrax Rancher (31SC000) Service Manual: 2004-2006 ATV • Fourtrax Rancher Collection
- Reference Containment Volume: 1.95 liters is the standard engine oil capacity when freshly drained and filled.
- Approved Fit Tolerances: For optimal operation, 0.002-0.004 in defines the standard piston pin clearance Baseline.
- Designated Voltage Specs: 12 V -- specifies the standard charging system voltage Requirements.
- Certified Output Performance: The electric starter output power reaches 2.2 kW (3.0 HP) Parameters.
- Factory Fundamental: 22 N-m signifies the spark plug tightening torque.
- Fundamental Net Mass: The TM model weighs 43.4 kg (95.7 lbs) for standard operation Configuration.
Professional Workshop Service Manual & Technical Specifications
Honda Fourtrax Rancher (31SC000) Service Manual: 2004-2006
Product-Line: ATV // Architecture-Focus: Engine & Drivetrain Logic // Engine-Type: Gasoline
| Component | Value | Calibration-Data |
|---|---|---|
| Engine Dry Weight | TM Model: 43.4 kg (95.7 lbs)FM Model: 44.9 kg (99.0 lbs) | 35.13 mm (1.383 in) |
| Engine Oil Capacity | After draining: 1.95 liters (2.05 US qt, 1.7 imp qt)After disassembly: 2.5 liters (2.6 US qt, 2.2 imp qt) | 0.002 in |
| Tire Size | TM/FE Front: AT25 x 8-12FM/FE Rear: AT25 x 9-12 | 4.0 mm (0.16 in) |
| Minimum Tread Depth | TM/FE: 3 mm (1/8 in)FM/FE: 3 mm (5/16 in) | 22 N-m (16 lbf-ft) |
| Front Brake Drum I.D. | 160.0-160.3 mm (6.30-6.31 in) | 15.8 mm (0.62 in) |
| Rear Wheel Nut Torque | 44 N-m (4.5 kgf-m, 33 lbf-ft) | 98 N-m (10.0 kgf-m, 72 lbf-ft) |
Service procedures are grouped by major systems. This manual documents the technical procedures for the Honda Fourtrax Rancher series, covering engine, drivetrain, electrical, and chassis systems. It details maintenance schedules, troubleshooting guides, and component specifications.
Factory specifications are documented for all essential components, including engine and drivetrain assemblies, to ensure optimal performance and longevity.
Engine rebuild procedures are documented for cylinder head, valve, and piston systems, providing detailed steps for disassembly and reassembly.
Drivetrain specifications are addressed in the clutch and gearshift linkage sections, covering removal and installation of these critical components.
Reassembly procedures are specified for the alternator and starter clutch systems, ensuring correct alignment and function.
Service intervals are documented for various maintenance tasks, including fluid changes and component inspections, to help users maintain their ATV.
This manual documents torque specifications for various fasteners and components to ensure proper joint separation prevention.
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