2004-2006 Honda Fourtrax Rancher TRX350TM / TE / FM / FE Service Manual

This manual covers the Fourtrax Rancher 350 2WD and 4WD models, including ESP variants. PN 31SC000.

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Document Details

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Document Number / Seller:
29498 / Joseph King
File Size:
51.97 MB
File Type:
PDF
Language:
English
Pages:
442
Printable:
Yes
Category:
ATV
Last updated / verified
Dec 24, 2025

Models Covered & Key Technical Specifications

Honda Fourtrax Rancher (31SC000) Service Manual: 2004-2006 ATV • Fourtrax Rancher Collection

  • Reference Containment Volume: 1.95 liters is the standard engine oil capacity when freshly drained and filled.
  • Approved Fit Tolerances: For optimal operation, 0.002-0.004 in defines the standard piston pin clearance Baseline.
  • Designated Voltage Specs: 12 V -- specifies the standard charging system voltage Requirements.
  • Certified Output Performance: The electric starter output power reaches 2.2 kW (3.0 HP) Parameters.
  • Factory Fundamental: 22 N-m signifies the spark plug tightening torque.
  • Fundamental Net Mass: The TM model weighs 43.4 kg (95.7 lbs) for standard operation Configuration.

Manual Description & Preview

Honda Fourtrax Rancher (31SC000) Service Manual: 2004-2006

Product-Line: ATV // Architecture-Focus: Engine & Drivetrain Logic // Engine-Type: Gasoline

Component Value Calibration-Data
Engine Dry Weight TM Model: 43.4 kg (95.7 lbs)FM Model: 44.9 kg (99.0 lbs) 35.13 mm (1.383 in)
Engine Oil Capacity After draining: 1.95 liters (2.05 US qt, 1.7 imp qt)After disassembly: 2.5 liters (2.6 US qt, 2.2 imp qt) 0.002 in
Tire Size TM/FE Front: AT25 x 8-12FM/FE Rear: AT25 x 9-12 4.0 mm (0.16 in)
Minimum Tread Depth TM/FE: 3 mm (1/8 in)FM/FE: 3 mm (5/16 in) 22 N-m (16 lbf-ft)
Front Brake Drum I.D. 160.0-160.3 mm (6.30-6.31 in) 15.8 mm (0.62 in)
Rear Wheel Nut Torque 44 N-m (4.5 kgf-m, 33 lbf-ft) 98 N-m (10.0 kgf-m, 72 lbf-ft)

Service procedures are grouped by major systems. This manual documents the technical procedures for the Honda Fourtrax Rancher series, covering engine, drivetrain, electrical, and chassis systems. It details maintenance schedules, troubleshooting guides, and component specifications.

Factory specifications are documented for all essential components, including engine and drivetrain assemblies, to ensure optimal performance and longevity.

Engine rebuild procedures are documented for cylinder head, valve, and piston systems, providing detailed steps for disassembly and reassembly.

Drivetrain specifications are addressed in the clutch and gearshift linkage sections, covering removal and installation of these critical components.

Reassembly procedures are specified for the alternator and starter clutch systems, ensuring correct alignment and function.

Service intervals are documented for various maintenance tasks, including fluid changes and component inspections, to help users maintain their ATV.

This manual documents torque specifications for various fasteners and components to ensure proper joint separation prevention.

FAQ

Does this manual include comprehensive specification tables for engine components like valve clearance, piston rings, and cylinder head torque values? keyboard_arrow_down

Document contains detailed specification tables covering engine internals including tightening torque values, valve clearance references, and bore and stroke data.

What electrical reference data is provided for the battery, charging system, and ignition components? keyboard_arrow_down

Electrical sections include specific reference data for the charging system voltage requirements, battery capacity, and ignition timing. Wiring diagrams are also included to assist with identifying circuit paths and component locations.

Which specific Honda Fourtrax Rancher models are covered in this 2004-2006 service manual? keyboard_arrow_down

Document specifically references the TRX350TM, TRX350TE, TRX350FM, and TRX350FE models across its 442 pages. It includes general information and system-specific data for all four variations of the Fourtrax Rancher produced during those model years.

Can I view parts illustrations or component breakdown diagrams within the manual? keyboard_arrow_down

Manual includes system illustrations and component breakdowns that provide visual references for assemblies such as the engine, transmission, and suspension.

Is there a centralized section for maintenance standards and lubricant requirements? keyboard_arrow_down

Chapter 4 and the General Information section provide summarized lists of maintenance schedules and required lubricant types for the vehicle. These tables detail official recommendations for engine oil and multi-purpose grease applications.

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