2001 Honda FourTrax Rancher TRX350FE, TRX350FM, TRX350TE, TRX350TM Parts Catalog Manual (P/N 0-8019–8683-4)

This 832-page PDF covers 2000–2003 Honda FourTrax Rancher TRX350TM, TRX350TE, TRX350FM, and TRX350FE models. It combines Honda service-manual content with two OEM parts catalogs, pairing repair procedures and diagnostics with model-year parts identification. Honda states that the service information is intended for qualified professional technicians and assumes basic Honda motorcycle/ATV maintenance knowledge, correct test equipment, and the listed special tools.

• Model-specific coverage separates TM 2WD/left-foot shift, TE 2WD/ESP, FM 4WD/left-foot shift, and FE 4WD/ESP configurations, including 2000–02 and after-2002 system differences.
• Engine repair procedures cover engine removal and installation, cylinder-head and valve service, valve-guide replacement and seat refacing, cylinder/piston inspection, cam timing, crankcase separation, transmission repair, and crankshaft/balancer work.
• Clutch, fuel, and lubrication work includes centrifugal and change-clutch service, gearshift linkage, recoil starter and starter clutch, oil-pump and dry-sump cooling-system diagnosis, plus VE carburetor overhaul, pilot-screw setup, and high-altitude adjustment.
• Chassis and driveline sections address brake-fluid replacement and bleeding, master and wheel cylinders, drum brakes, wheel hubs, steering and suspension, 4WD front drive shafts and A.P. Suretrac differential, rear axle, and final-drive setup.
• Electrical diagnosis spans battery/charging, DC-CDI ignition, electric starter, lighting, switches, speed sensor, and oil-temperature-controlled fan circuits. TE/FE coverage adds separate ESP fault trees for 2000–02 and after ’02, problem-code checks, angle-sensor testing, and control-motor/reduction-gear service.
• Two illustrated parts catalogs supply exploded engine and frame views, exact part numbers, model-application columns, color-code tables, bulk-hose numbering guidance, and both part-number and description indexes.

Coverage and Identification

The catalogs identify each model by engine, frame/VIN, and carburetor serial number, with year- and plant-specific starting points. Frame families are 478TE240 (TM), 478TE244 (TE), 478TE250 (FM), and 478TE254 (FE); area code 2A marks Area Code A units manufactured at Honda’s South Carolina factory. This lets the machine be confirmed before selecting variant-specific parts for similar-looking 2WD/4WD, manual/ESP, or early/late-production assemblies.

The January 2001 catalog is marked 14HN4YE1M (fiche) and 14HN4YE1P (paper) for 2000–01. The May 2002 catalog is marked 14HN42E1M and 14HN42E1P for 2002–03. Service-manual pages carry code 61HN400 and a May 2002 issue date.

Workshop Depth and Reference Material

Repair sections pair removal, disassembly, inspection, assembly, adjustment, and operational checks with torque tables, wear limits, clearances, capacities, lubrication and seal-point charts, and electrical test specifications. Representative special tools include the carburetor float-level gauge 07401-0010000, valve spring compressor 07757-0010000, crankcase assembly tool 07965-VM00000, clutch holder 07GMB-HA7010B, differential inspection tool 07KMK-HC50101, and rotor puller 07YMC-HN40100.

Named visuals include the Body Panel Removal Chart, Cable & Harness Routing views, U.S. and Canadian TE/FE wiring diagrams for 2000–02 and after 2002, the Oil Management System Drawing, the A.P. Suretrac differential construction and operation views, and the ESP Component Diagram.

Honda cautions against prying the crankcase halves apart with a screwdriver because the sealing surfaces can be damaged. The rear crankcase-cover section also flags gear-position-switch pin alignment: forcing the cover can damage the switch pin and oil-seal lips.

PDF Organization and Scope

832 PDF pages total — 2000–01 parts catalog: 197 pages; 2002–03 parts catalog: 165 pages; service-manual section: 470 pages. The service section contains all 25 numbered sections but is not arranged in normal chapter order and includes 93 duplicate pages, leaving 377 unique service-manual pages. Use the printed section numbers and index rather than the PDF sequence. Coverage ends with the 2003 model year; this is not the later 2004–06 service publication.

Fuel, battery, brake, supported-chassis, and engine-removal work can expose gasoline vapor, electrolyte, brake fluid, hot components, and heavy assemblies. Follow the manual’s safety procedures and use secure lifting and support equipment.