2002 Honda TRX350FE FourTrax 350 4x4 ES Owner's Manual

Complete ATV owner guidance for TRX350FE—safety protocols, controls, operation, and 200-page maintenance schedules with specifications.

4.5starstarstarstarstar_half(4)
visibility Preview Available
Honda 2002 Honda TRX350FE FourTrax 350 4x4 ES Owner's Manual manual page preview - page 1 of 227

Sample pages from the 2002 Honda TRX350FE FourTrax 350 4x4 ES Owner's Manual manual

Honda 2002 Honda TRX350FE FourTrax 350 4x4 ES Owner's Manual manual preview page 1 - thumbnail
Honda 2002 Honda TRX350FE FourTrax 350 4x4 ES Owner's Manual manual preview page 3 - thumbnail
info_outline Click thumbnails to preview different pages

Purchase & Download

$9.70 (incl. VAT) Instant Download / No Shipping Fees
1 sold in the last 30 days
OR BUY NOW
verified_user
Lifetime Access
Re-download anytime
flash_on
Instant Download
Get it immediately
lock
Secure Payment
PayPal

Document Details

keyboard_arrow_down
Document Number / Seller:
25107 / Rebecca Campbell
File Size:
6.54 MB
File Type:
PDF
Language:
English
Pages:
227
Printable:
Yes
Category:
4x4
Last updated / verified
Jun 21, 2025

Models Covered & Key Technical Specifications

Honda TRX350FE FourTrax 350 4x4 ES — 2002 Applied Professional Sourcebook | TRX350FE Series Edition.

  • Published Thermal Envelope: The nominal power output is measured at 14.3 kW (19.2 hp) maximum rated capacity Margin.
  • Specific RPM Specs: For proper engine operation, 1,400 ± 100 rpm is set to regulate idle speed management Protocol.
  • Integral Physical Specs: Dry weight is measured at 243 kg (536 lbs) — signifies the base vehicle mass Architecture.
  • Operational Coupling Torques: The spark plug gap limits precise ignition distance at 0.8–0.9 mm (0.03–0.04 in) setting Norms.
  • Fundamental System Fill: Fuel tank capacity is established at 13.0 L (3.43 US gal) including reserve reserve Bounds.
  • Universal Cooling Specs: The gear case oil reservoir maintains 85 cm³ (2.9 US oz) SAE 80 hypoid specification Topology.

Professional Workshop Service Manual & Technical Specifications

Detailed Safety Shop Manual: 4x4 Honda TRX350FE FourTrax 350 4x4 ES 2002 - Official Owner's Manual & Safety Guide Standards-Vault

Unit-Designations: TRX350FE FourTrax 350 4x4 ES (2002) // Unit-Designations: 4x4 Off-Road Recreation / Powersports Logic // Technical-Benchmarks: 227 Pages, 14.3 kW Output, 243 kg Dry Weight.

Core Protocol

Correctly calling for comprehensive guidance on safe operation and maintenance, the document encompasses foundational safety protocols alongside detailed component identification. The manual begins with critical safety information covering age recommendations, helmet requirements, passenger restrictions, and off-road terrain protocols. Safety labels throughout the vehicle provide essential visual warnings with standardized signal words—DANGER, WARNING, and CAUTION—each indicating escalating hazard levels and corresponding operator responsibilities.

Systematic Protocol

Transmission service information covers the five-speed forward gear system, reverse operation procedures, and gear selection methodology. The document includes detailed instructions for neutral engagement, upshifting and downshifting sequences, manual gear selection procedures for emergency situations, and transmission operation when the electric shift system malfunctions. Braking system procedures are included for both front hydraulic drum brakes and rear mechanical drum brake configurations, addressing freeplay adjustment, brake shoe inspection, and stopping technique variations across different terrain types.

Operational Interface

HVAC system procedures are included for carburetor operation, choke functionality under varying temperature conditions, and fuel system management including the three-position fuel valve (ON/OFF/RES). The document provides information on spark plug specifications, air cleaner maintenance protocols, and fuel quality requirements. Throttle control documentation includes freeplay adjustment procedures and cable inspection guidelines to ensure proper operation across all steering positions.

Engineered Threshold

Torque specifications are documented for the wheel nuts, oil drain plug, oil filter cover bolts, differential oil drain plug, and gear case oil drain plug to ensure proper fastener tension throughout the drivetrain and fluid retention systems. The manual contains specifications for brake fluid type (DOT 3 or DOT 4), tire pressure ranges (25 kPa recommended with 22–28 kPa operational limits), and engine oil viscosity grades (SAE 10W-40 standard).

Technical Protocol

OEM guidelines are included for pre-ride inspection routines covering engine oil level, fuel quantity, tire condition and pressure, driveshaft boot integrity, brake functionality, headlight operation, and steering responsiveness. Parts identification is covered for component locations including the fuel valve, choke knob, ignition switch, start button, engine stop switch, throttle lever, brake controls, and parking brake mechanism. The document details maintenance schedules at 150 km (100 miles) or 20 hours, 1000 km (600 miles) or 100 hours, and 2000 km (1200 miles) or 200 hours intervals, specifying which items require inspection, cleaning, adjustment, lubrication, or replacement at each service period.

Specification Technical-Path Logic
Fuel Tank Capacity 13.0 Liters (3.43 US gallons) Complete specifications provided
Engine Output 14.3 kW Nominal Power Technical data included
Vehicle Weight 243 kg Dry Weight Documented for reference
Maximum Weight Capacity 220 kg (485 lbs) Load limit specifications provided
Tire Specifications Front AT24 x 8-12, Rear AT24 x 9-11 Replacement guidelines documented
Brake Fluid Type DOT 3 or DOT 4 Performance requirements specified
Oil Filter Specifications Genuine Honda or equivalent quality Detailed replacement procedures included

Featuring a modular arrangement of ATV Safety establishing foundational protocols, Instruments & Controls presents component locations and operational functions, Before Riding assembles pre-operation checklist protocols, Basic Operation & Riding navigates starting procedures and terrain management, Servicing Your Honda delivers comprehensive maintenance scheduling, Tips addresses transportation and storage methodologies, and Taking Care of the Unexpected documents troubleshooting pathways for common operational scenarios.

The document includes technical identification sections containing frame number stamping location on the front of the frame structure, engine number location on the upper rear crankcase, color label positioning underneath the seat for paint matching reference, and vehicle identification data essential for parts ordering and service record maintenance. Specifications for break-in guidelines during initial operation hours, high-altitude carburetor adjustment procedures for elevated terrain riding conditions, and information regarding petrol containing alcohol or oxygenated fuel additives provide extended operational guidance for varied environmental contexts.

Safety label information details loading restrictions including maximum front cargo rack limits of 30 kg (66 lbs), rear cargo rack limits of 60 kg (133 lbs), and tow weight capacities of 3776 N (385 kgf) or 850 lbs maximum. The document provides guidance on trailer tongue weight recommendations of 137 N (14 kgf) or 30 lbs, combined tongue and rear cargo weight limitations of 60 kg (133 lbs), and warnings against exceeding maximum weight capacity including rider, all accessories, and cargo combined.

The manual provides reference data for troubleshooting starting difficulties, engine performance issues, flat tire repair procedures, fuse identification and replacement, and crash assessment protocols. Component failure assessment guidance covers brake system damage evaluation, throttle cable integrity inspection, and determination of safe ridability following trail damage. Flat tire information includes plug-method temporary repair techniques, wheel removal procedures requiring torque wrench application for proper fastener tension, and tire replacement specifications matching original equipment standards.

The document provides detailed riding technique documentation across varied terrain types including proper body positioning for hill climbing with weight distribution toward front wheels, descent procedures requiring weight shift toward rear and engine compression braking application, slope-crossing methodologies emphasizing uphill weight bias, and turning technique adjustments accounting for terrain surface friction variations. Water crossing procedures include bank gradient assessment, steady-speed navigation protocols, and brake restoration procedures following water exposure. Obstacle navigation guidance and emergency stopping methodologies round out comprehensive riding skill documentation.

Storage preparation procedures include carburetor fuel draining for extended layoff periods exceeding one month, engine oil and filter changes prior to storage, spark plug removal with internal engine oil lubrication application, battery removal with monthly slow-charging maintenance, and tire pressure inflation to recommended specifications. Removal from storage protocols address seasonal recommissioning including oil changes for extended storage periods exceeding four months, fuel system replacement for storage durations beyond two months, and low-speed test-riding verification following comprehensive pre-ride inspection completion.

FAQ

What values apply when **calibrated** for front brake assembly? keyboard_arrow_down

25-30 mm freeplay is the standard measurement at the tip of the front brake lever, with a service limit of 1.0 mm for brake shoe lining thickness before replacement becomes mandatory.

Assess the **applicable** torque requirements for oil filter cover installation. keyboard_arrow_down

10 N·m (1.0 kgf-m, 7 lbf-ft) is the precise specification for fastening the oil filter cover bolts during engine maintenance procedures.

What components need **exact** electrical specifications for safe operation? keyboard_arrow_down

120 Watts (10A maximum) rated capacity for the accessory socket ensures proper protection and prevents fuse damage when powering lights, radios, or other equipment.

Confirm the **specific** air pressure calibration across both wheel positions. keyboard_arrow_down

25 kPa (0.25 kgf/cm², 3.6 psi) cold pressure for both front and rear tyres provides optimal handling and tread life with minimum 22 kPa and maximum 28 kPa operating limits.

What tools require **designated** clearance measurements for proper adjustment? keyboard_arrow_down

3-8 mm (0.1-0.3 in) throttle lever freeplay at the handlebar grip ensures smooth throttle response without binding or excessive play throughout all steering positions.

Customer Reviews

Read what our customers say about this Honda 4x4 manual and share your own experience.

Add a Review

* Required information
1000
Captcha Image

Reviews (4)

Avatar
New
The maintenance sections are very helpful. I appreciated the prompt email support when I encountered a minor issue. Excellent service!
Avatar
New
Rated 5 out of 5 stars
Avatar
New
As a first-time ATV owner, this manual was a lifesaver. Customer support was very responsive when I had questions. Highly recommend!
Avatar
New
This manual made it so easy to understand my TRX350FE. The download process was smooth and I received the link quickly!