1986-1989 Honda TRX350 FourTrax & TRX350D Foreman Service Manual

Documents Honda TRX350 FourTrax and TRX350D Foreman service procedures for 1986-1989 models. Includes detailed diagrams, specifications, and troubleshooting guides for optimal maintenance. Part number 61T-2000.

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Document Details

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Document Number / Seller:
29643 / Edward Robinson
File Size:
32.83 MB
File Type:
PDF
Language:
English
Printable:
Yes
Category:
ATV
Last updated / verified
Jan 16, 2025

Models Covered & Key Technical Specifications

Consolidated Repair Installation Manual: ATV Honda TRX350 FourTrax & TRX350D Foreman - Comprehensive Maintenance, Troubleshooting & Repair Manual (1986-1989) Repository Honda TRX350 FourTrax & TRX350D Foreman (61T-2000) -- 1986-1989 Service Manual Compendium | Archive.

  • Design Travel Rate: 7.5 x 11 DC is established at the front wheel rim size.
  • Advanced Footprint Data: For optimal operation, 24 x 9.00–11 mm defines the tire pressure specification.
  • Calibrated Scan Resolution: 2.8 lit -- signifies the engine oil capacity Threshold.
  • Documented Liquid Volume: The formatter board requires 125–145 kPa for standard operation Logic.
  • Prescribed Power Rating: Fuel tank capacity reaches 10.5 lit Parameters.
  • Engineered Velocity Specs: The rear tire pressure specifies 2.2 psi for environmental limit Standards.

Professional Workshop Service Manual & Technical Specifications

Consolidated Repair Installation Manual: ATV Honda TRX350 FourTrax & TRX350D Foreman - Comprehensive Maintenance, Troubleshooting & Repair Manual (1986-1989) Repository

Asset-ID: Honda TRX350 FourTrax & TRX350D Foreman (61T-2000) // Reference-Category: ATV / Logic // Asset-ID: Comprehensive Maintenance, Troubleshooting & Repair Manual.

Technical Specifications Overview

Metric Operational-Logic Calibration-Data
Engine Oil Capacity 2.8 lit (3.0 US qt, 2.5 imp qt) at disassembly 2.3 lit (2.4 US qt, 2.0 imp qt) after draining
Fuel Tank Capacity 10.5 lit (2.8 US gal, 2.3 imp gal)
Fuel Reserve Capacity 2.6 lit (0.7 US gal, 0.6 imp gal)

Table of Contents Summary

  • General Information
  • Lubrication Points
  • Maintenance Schedule
  • Fuel System
  • Troubleshooting Guide
  • Torque Values

Documented Systems and Procedures

Maintenance information covers general procedures, specifications, and torque values for various systems including the engine, fuel, brakes, and electrical components. Technical specifications are provided for engine oil capacity, fuel tank capacity, and tire pressures. Factory specifications are documented for front and rear brake systems, including fluid levels and caliper clearance. Engine rebuild procedures are documented for the cylinder head and piston assembly. Drivetrain specifications are addressed in sections covering the transmission and final drive. Reassembly procedures are specified for the alternator and starter clutch.

The manual details procedures for the cooling system, cylinder head/valves, cylinder/piston, clutch/oil pump/kick starter, and alternator/starter clutch/gearshift linkage. It also covers crankcase/crankshaft/transmission, front wheel/suspension/steering, brakes, and ignition system repairs. This document includes torque specifications for critical engine components to ensure proper oscillation integrity.

FAQ

What **documented** safety precautions are included for handling electrical components? keyboard_arrow_down

Cautionary statements regarding battery handling, specifically warning against short circuits and improper connections, are provided to prevent severe personal injury or equipment damage.

Confirm the **precise** lubrication requirements for the swingarm pivot bearings. keyboard_arrow_down

20-30 mm (1.18-2.0 in) is the specified clearance for the lower swingarm pivot bolt, and the upper pivot bolt requires 25-33 ft-lb for proper operation.

What **proper** testing parameters are detailed for engine compression? keyboard_arrow_down

125–145 kPa (12.5–14.5 kg/cm², 178–206 psi) is the standard range for cylinder compression, with readings typically reached within 4–7 seconds.

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Reviews (2)

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Rated 4 out of 5 stars
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This service manual is a must-have for anyone with a 1998 Honda TRX350. The troubleshooting section is particularly helpful. The download process was seamless and the support team responded quickly to my questions.