1988-1994 Honda TRX300, TRX300FW Fourtrax ATV Service Manual

Troubleshooting, parts diagrams, and service data for Honda TRX300 and TRX300FW models. Ref: 61GN100

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Document Details

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Document Number / Seller:
30781 / Margaret Parker
File Size:
38.45 MB
File Type:
PDF
Language:
English
Pages:
340
Printable:
Yes
Category:
ATV
Last updated / verified
Jun 4, 2025

Models Covered & Key Technical Specifications

Thorough Performance Assembly Manual: ATV Official Honda TRX300, TRX300FW Fourtrax ATV Repair Manual - 1988-1994 Chassis-Documentation

Honda TRX300, TRX300FW (61GN100) -- 1988-1994 Technical Dossier Handbook | Series Folder.

  • Prescribed Tightening Data: 40 N-m establishes the specified bolt torque specifications.
  • Documented Fill Levels: For optimal lubrication, 2.5 L dictates the total engine oil capacity.
  • Maximum Tolerance Values: The cylinder head requires 1.0 mm as the maximum allowable wear.
  • System Amperage Specs: The stator assembly yields 0.3 A for charging system power.
  • Technical Feed Speed: The throttle cable reaches 3-8 mm free play as a standard.
  • Advanced Bolt Torques: The final drive gear is set to 12 N-m for secure mounting.

Professional Workshop Service Manual & Technical Specifications

Thorough Performance Assembly Manual: ATV Official Honda TRX300, TRX300FW Fourtrax ATV Repair Manual - 1988-1994 Chassis-Documentation

System-Identifier: 1988-1994 Honda TRX300/TRX300FW Fourtrax ATV Service Manual / Operational-Scope: ATV / Engine Logic // System-Identifier: Repair Manual.

Specification Baseline Calibration-Spec
Engine Oil Capacity 2.5 L (2.6 US qt) 1.9 L (2.0 US qt)
Fuel Tank Capacity 12.5 L (3.3 US gal) 2.7 L (0.7 US gal)
Weight (Dry) 215 Kg (474 lb) 221 Kg (487 lb)
Front Tire Pressure 9 psi 17 psi
Rear Tire Pressure 11 psi 23 psi
Max Speed 75 mph N/A

Systematizing the service groups into:

  • General Information
  • Lubrication
  • Maintenance
  • Fuel System
  • Engine Removal/Installation

Reliably requiring... This manual documents procedures for engine removal, installation, and component-level service. It covers essential systems like fuel, lubrication, and maintenance schedules, providing a clear roadmap for technicians. Detailed diagrams and specifications are included to aid in accurate repairs.

Introduction to Systems and Components

This document details the various systems and components of the Honda TRX300 and TRX300FW ATVs, including the electrical, chassis, and engine subsystems. It aims to provide a comprehensive understanding of their function and interrelation.

Step-by-Step Procedures

Detailed steps are provided for common maintenance tasks such as oil changes, filter replacements, and tire pressure adjustments. Each procedure is supported by clear illustrations and necessary specifications.

Technical Specifications and Data

This manual includes essential technical data, such as torque specifications for critical fasteners and fluid capacities. It also lists part numbers for key components, facilitating accurate part replacement.

Torque specifications are documented for engine components and frame elements to ensure proper assembly and axial load stability.

FAQ

What are the **proper** clearance measurements for the TRX300/TRX300FW? keyboard_arrow_down

0.10 mm (0.004 in) is the standard valve clearance when the engine is cold.

Specify the **standard** torque specifications for the engine mounting bolts. keyboard_arrow_down

55 N-m (5.5 kg-m, 40 ft-lb) is the standard torque for the engine bracket bolt (front/upper) on 88-92 models.

What are the **necessary** safety precautions when performing rear brake maintenance? keyboard_arrow_down

Ensure the brake system is properly bled after rear brake work to maintain optimal braking performance and prevent fluid leaks.

Customer Reviews

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Reviews (4)

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This manual covers everything you need to know about maintaining and repairing my Honda TRX300. The step-by-step instructions are clear and easy to follow. Highly recommend!
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Rated 4 out of 5 stars
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The illustrations are a lifesaver! They really help in understanding the more complex procedures. Plus, the email support was quick and very helpful when I had questions.
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I had no issues with the download process at all. The manual is comprehensive and well-structured, making it easy to navigate. Great value for the price!