1995-2000 Honda Fourtrax 300 / TRX300FW Service Manual
Documents 1995-2000 Honda Fourtrax 300 and TRX300FW service procedures with detailed diagrams. Includes maintenance schedules and torque specifications. Part Number: C4077-90960.
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Models Covered & Key Technical Specifications
Honda Fourtrax 300 / TRX300FW (C4077-90960) Manual: 1995-2000 Technical Reference | Series Kit.
- Certified Assembly Torques: 110 N-m represents the maximum torque specification for the clutch lock nut Architecture.
- General Liquid Volume: For crankcase and transmission, 2.5 L establishes the recommended oil capacity Norms.
- Design Play Limits: For the front differential, 0.15 mm defines the critical service limit Framework.
- Engineered Temperature Range: For optimal operation, 15-30C ensures consistent performance Topology.
- Verified Operational Speed: The engine idle speed produces 1400 ± 100 RPM Matrix.
- Factory Fastener Specs: The wheel hub bolt requires 55 N-m for secure mounting Standards.
Professional Workshop Service Manual & Technical Specifications
Honda Fourtrax 300 / TRX300FW (C4077-90960) Manual: 1995-2000
System-Identifier: 1995-2000 Honda Fourtrax 300 / TRX300FW // Technical-Benchmarks: ATV / Engine Logic // Component-Focus: Service & Repair Data.
| Specification | System-Path | Framework |
|---|---|---|
| Item | Description | Reference Page |
| General Information | Safety & Model ID | 1 |
| Lubrication | Oil System & Capacities | 2 |
| Maintenance | Schedules & Intervals | 3 |
| Fuel System | Carburetor & Tank | 4 |
| Engine Removal/Installation | Engine Component Handling | 5 |
| Cylinder Head/Valves | Valve Train Specifications | 6 |
| Cylinder/Piston | Bore, Stroke & Component Limits | 7 |
| Clutch/Oil Pump/Kick Starter | Drivetrain Components & Service | 8 |
| Alternator/Starter Clutch/Gearshift Linkage | Electrical & Shifting Systems | 9 |
| Crankcase/Crankshaft/Transmission | Internal Gearbox & Engine Block | 10 |
| Front Wheel/Suspension/Steering | Chassis & Steering Assembly | 11 |
| Brakes | Front & Rear Brake Systems | 12 |
| Rear Wheel/Suspension | Swingarm & Wheel Service | 13 |
| Front Driving Mechanism (TRX300FW) | 4x4 System Components | 14 |
| Rear Driving Mechanism | Final Drive Unit Service | 15 |
| Carriers/Fenders/Muffler | Body & Exhaust Component Maintenance | 16 |
| Ignition System | Electrical Ignition Components | 17 |
| Battery/Charging System | Power Delivery & Charging Circuitry | 18 |
| Starter System | Starting Motor & Solenoid | 19 |
| Lights/Switches | Lighting & Control Systems | 20 |
| Wiring Diagram | Complete Vehicle Schematics | 21 |
| Troubleshooting | Diagnostic Procedures & Solutions | 22 |
| Index | Alphabetical Reference Guide | 23 |
Analytically calling for thorough documentation, this manual details the various systems and procedures for the Honda Fourtrax 300 and TRX300FW models from 1995 to 2000. It provides an in-depth look at engine, drivetrain, suspension, and electrical systems, ensuring comprehensive coverage for maintenance and repair tasks. The manual includes detailed diagrams and specifications critical for proper upkeep. This document serves as an essential technical resource for owners and technicians.
The document includes detailed information on:
Technical notes are provided for engine removal and installation, covering essential steps and torque specifications. Quality checks are addressed for all major components, including the cylinder head, valves, and piston assemblies, with clear service limits defined. The manual meticulously documents the maintenance schedules for both the TRX300 and TRX300FW models, outlining regular intervals for inspections and replacements.
The cylinder head/valves section details:
Specific procedures for cylinder head and valve maintenance, including disassembly and assembly, are thoroughly explained. The troubleshooting chapter addresses common issues encountered with engine components, offering solutions for low compression and excessive smoke. The cooling system maintenance is addressed in sections detailing engine oil and filter changes. This manual documents torque specifications for critical engine components like the crankshaft and transmission to ensure proper service interval reliability.
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