1995-2000 Honda Fourtrax 300 / TRX300FW Service Manual

Documents 1995-2000 Honda Fourtrax 300 and TRX300FW service procedures with detailed diagrams. Includes maintenance schedules and torque specifications. Part Number: C4077-90960.

4.5starstarstarstarstar_half(2)
visibility Preview Available
Honda 1995-2000 Honda Fourtrax 300 / TRX300FW Service Manual manual page preview - page 1 of 352

Sample pages from the 1995-2000 Honda Fourtrax 300 / TRX300FW Service Manual manual

Honda 1995-2000 Honda Fourtrax 300 / TRX300FW Service Manual manual preview page 1 - thumbnail
Honda 1995-2000 Honda Fourtrax 300 / TRX300FW Service Manual manual preview page 2 - thumbnail
Honda 1995-2000 Honda Fourtrax 300 / TRX300FW Service Manual manual preview page 4 - thumbnail
info_outline Click thumbnails to preview different pages

Purchase & Download

$19.35 (incl. VAT) Instant Download / No Shipping Fees
1 copies sold
OR BUY NOW
verified_user
Lifetime Access
Re-download anytime
flash_on
Instant Download
Get it immediately
lock
Secure Payment
PayPal

Document Details

keyboard_arrow_down
Document Number / Seller:
29493 / George Morris
File Size:
43.26 MB
File Type:
PDF
Language:
English
Pages:
352
Printable:
Yes
Category:
ATV
Last updated / verified
Feb 19, 2025

Models Covered & Key Technical Specifications

Honda Fourtrax 300 / TRX300FW (C4077-90960) Manual: 1995-2000 Technical Reference | Series Kit.

  • Certified Assembly Torques: 110 N-m represents the maximum torque specification for the clutch lock nut Architecture.
  • General Liquid Volume: For crankcase and transmission, 2.5 L establishes the recommended oil capacity Norms.
  • Design Play Limits: For the front differential, 0.15 mm defines the critical service limit Framework.
  • Engineered Temperature Range: For optimal operation, 15-30C ensures consistent performance Topology.
  • Verified Operational Speed: The engine idle speed produces 1400 ± 100 RPM Matrix.
  • Factory Fastener Specs: The wheel hub bolt requires 55 N-m for secure mounting Standards.

Professional Workshop Service Manual & Technical Specifications

Honda Fourtrax 300 / TRX300FW (C4077-90960) Manual: 1995-2000

System-Identifier: 1995-2000 Honda Fourtrax 300 / TRX300FW // Technical-Benchmarks: ATV / Engine Logic // Component-Focus: Service & Repair Data.

Specification System-Path Framework
Item Description Reference Page
General Information Safety & Model ID 1
Lubrication Oil System & Capacities 2
Maintenance Schedules & Intervals 3
Fuel System Carburetor & Tank 4
Engine Removal/Installation Engine Component Handling 5
Cylinder Head/Valves Valve Train Specifications 6
Cylinder/Piston Bore, Stroke & Component Limits 7
Clutch/Oil Pump/Kick Starter Drivetrain Components & Service 8
Alternator/Starter Clutch/Gearshift Linkage Electrical & Shifting Systems 9
Crankcase/Crankshaft/Transmission Internal Gearbox & Engine Block 10
Front Wheel/Suspension/Steering Chassis & Steering Assembly 11
Brakes Front & Rear Brake Systems 12
Rear Wheel/Suspension Swingarm & Wheel Service 13
Front Driving Mechanism (TRX300FW) 4x4 System Components 14
Rear Driving Mechanism Final Drive Unit Service 15
Carriers/Fenders/Muffler Body & Exhaust Component Maintenance 16
Ignition System Electrical Ignition Components 17
Battery/Charging System Power Delivery & Charging Circuitry 18
Starter System Starting Motor & Solenoid 19
Lights/Switches Lighting & Control Systems 20
Wiring Diagram Complete Vehicle Schematics 21
Troubleshooting Diagnostic Procedures & Solutions 22
Index Alphabetical Reference Guide 23

Analytically calling for thorough documentation, this manual details the various systems and procedures for the Honda Fourtrax 300 and TRX300FW models from 1995 to 2000. It provides an in-depth look at engine, drivetrain, suspension, and electrical systems, ensuring comprehensive coverage for maintenance and repair tasks. The manual includes detailed diagrams and specifications critical for proper upkeep. This document serves as an essential technical resource for owners and technicians.

The document includes detailed information on:

Technical notes are provided for engine removal and installation, covering essential steps and torque specifications. Quality checks are addressed for all major components, including the cylinder head, valves, and piston assemblies, with clear service limits defined. The manual meticulously documents the maintenance schedules for both the TRX300 and TRX300FW models, outlining regular intervals for inspections and replacements.

The cylinder head/valves section details:

Specific procedures for cylinder head and valve maintenance, including disassembly and assembly, are thoroughly explained. The troubleshooting chapter addresses common issues encountered with engine components, offering solutions for low compression and excessive smoke. The cooling system maintenance is addressed in sections detailing engine oil and filter changes. This manual documents torque specifications for critical engine components like the crankshaft and transmission to ensure proper service interval reliability.

FAQ

What is the **required** fluid capacity for the front differential and rear final drive? keyboard_arrow_down

200 cc (6.8 US qt, 2.2 Imp qt) is the front differential capacity, and 90 cc (3.0 US qt, 2.6 Imp qt) is the rear final drive capacity after draining.

Calculate the **specified** component identification for the carburetor. keyboard_arrow_down

VE91C is the identification mark for the carburetor, except for California type which is VE91D.

What values are **essential** for valve clearance adjustment procedures? keyboard_arrow_down

0.15 mm (0.005 in) is the essential valve clearance for both intake and exhaust valves when the engine is below 35°C/95°F.

Customer Reviews

Read what our customers say about this Honda ATV manual and share your own experience.

Add a Review

* Required information
1000
Captcha Image

Reviews (2)

Avatar
New
Rated 4 out of 5 stars
Avatar
New
This manual has been a lifesaver for my 1997 Fourtrax 300. The step-by-step instructions are clear and easy to follow. I had a smooth download process, and the support team was very responsive to my questions. Highly recommend!