2001-2005 Honda TRX250EX Sportrax Service Manual
Diagnostic procedures and component service for the Honda TRX250EX Sportrax (2001-2005). Includes part numbers like C4085-91017 and detailed maintenance information. Publication C4085-91017.
Manual Preview
Sample pages from the 2001-2005 Honda TRX250EX Sportrax Service Manual manual
Purchase & Download
Models Covered & Key Technical Specifications
Integrated Training Manual: ATV Honda TRX250EX Sportrax - Factory Repair & Maintenance Reference (2001-2005) System-Standards
Honda TRX250EX Sportrax (2001-2005) (C4085-91017) -- 2001-2005 Diagnostic Procedures Dossier | Series Binder.
- Reference Fastening Values: 10 mm (0.39 in) establishes the specified thread depth for the front wheel hub bolt.
- Integral Threaded Fastener Data: For proper alignment, 22 N-m (16 lbf-ft) limits the torque on the gearshift return spring pin bolt.
- General System Fill: For optimal operation, 1.6 liters (1.7 US qt, 1.4 Imp qt) represents the engine oil capacity at draining.
- Essential Power Framework: The electrical system requires 12 V-8 Ah for battery capacity.
- Baseline Throughput Data: The transmission has 5 speeds with reverse, which produces the maximum shifting efficiency.
- Established Output Density: For accurate readings, 1,275 kPa (13.0 kgf/cm², 185 psi) is measured at 800 RPM for cylinder compression.
Professional Workshop Service Manual & Technical Specifications
Integrated Training Manual: ATV Honda TRX250EX Sportrax - Factory Repair & Maintenance Reference (2001-2005) System-Standards
Subsystem-Focus: Honda TRX250EX Sportrax // Documentation-Type: ATV / Sportbike Logic // Design-Core: 2001-2005 Service Manual.
| Assessment-Element | Technical-Path | Calibration-Spec |
|---|---|---|
| Engine Specifications | Core Component Data | 1.6 Liters Engine Oil Capacity |
| Performance Metrics | Dynamic Throughput Analysis | 5-Speed Transmission & |
| Reverse | ||
| Chassis Dimensions | Structural Integrity Metrics | 32 mm Front Tire Size |
| Electrical System | Power Delivery Architecture | 12V 8 Ah Battery Capacity |
| Braking System | Hydraulic Force Application | DOT 4 Brake Fluid Spec |
| Fuel System | Air Intake & Carburetor Specs | 20 mm Throttle Bore Diameter |
Engineering chapters address the following systems and components: Engine, Frame/Body Panels, Exhaust System, Maintenance, Lubrication, Fuel System, Cylinder Head/Valve, Cylinder/Piston/Camshaft, Clutch, Gearshift Linkage, Alternator/Starter Clutch, Crankshaft/Transmission, Front Wheel/Suspension/Steering, Rear Wheel/Brake/Suspension, Hydraulic Disc Brake, Rear Driving Mechanism, Battery/Charging System, Ignition System, Electric Starter, Lights/Switches, Wiring Diagram, and Troubleshooting. This manual details maintenance procedures, component specifications, and diagnostic information.
Specifically, installation guidelines are provided for the engine mounting bushings. Maintenance guidelines are included for the front suspension and steering components. OEM guidelines are included for proper torque specifications for various fasteners to ensure proper corrosion joint prevention. Transmission service information covers the gearshift spindle and reverse stopper shaft. HVAC system procedures are included for the cooling system components. This manual documents torque specifications for critical components to ensure proper torque for corrosion joint prevention.
FAQ
Customer Reviews
Read what our customers say about this Honda ATV manual and share your own experience.
Add a Review
This policy contains information about your privacy. By posting, you are declaring that you understand this policy:
- Your name, rating, website address, town, country, state and comment will be publicly displayed if entered.
- Aside from the data entered into these form fields, other stored data about your comment will include:
- Your IP address (not displayed)
- The time/date of your submission (displayed)
- Your email address will not be shared. It is collected for only two reasons:
- Administrative purposes, should a need to contact you arise.
- To inform you of new comments, should you subscribe to receive notifications.
- A cookie may be set on your computer. This is used to remember your inputs. It will expire by itself.
This policy is subject to change at any time and without notice.
These terms and conditions contain rules about posting comments. By submitting a comment, you are declaring that you agree with these rules:
- Although the administrator will attempt to moderate comments, it is impossible for every comment to have been moderated at any given time.
- You acknowledge that all comments express the views and opinions of the original author and not those of the administrator.
- You agree not to post any material which is knowingly false, obscene, hateful, threatening, harassing or invasive of a person's privacy.
- The administrator has the right to edit, move or remove any comment for any reason and without notice.
Failure to comply with these rules may result in being banned from submitting further comments.
These terms and conditions are subject to change at any time and without notice.
Reviews (2)