2006-2011 Honda TRX680FA / TRX680FGA Service Manual

Shop manual for the Honda TRX680FA and TRX680FGA covering engine, drivetrain, and chassis systems. PN 61TXC00.

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Document Details

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Document Number / Seller:
29522 / Stephanie Phillips
File Size:
41.13 MB
File Type:
PDF
Language:
English
Pages:
567
Printable:
Yes
Category:
ATV
Last updated / verified
Mar 24, 2025

Models Covered & Key Technical Specifications

2006-2011 Honda TRX680FA / TRX680FGA Service Manual

This manual details the maintenance and repair procedures for your Honda TRX680FA/FGA.

  • Engineering Sourcebook | Segment: This Engineering Sourcebook provides comprehensive information for the repair and maintenance of your ATV.
  • Nominal Assembly Gap: 0.05 mm is specified as the standard tolerance for the gap between the piston and the piston pin, ensuring optimal performance.
  • Principal Load Capacity: 220 kg indicates the maximum weight capacity the ATV can handle safely and effectively.
  • Rated Thermal Envelope: 15-30C is configured at the optimal environmental limit for engine operation and component longevity.
  • Standard Size Parameters: 915 mm specifies the front tread width, crucial for stability and handling characteristics.
  • Technical Fastening Values: 12 Nm delivers the specified torque for the oil pump driven sprocket bolt, critical for proper lubrication system function.
  • Design Baseline: The cooling system's baseline is set by a 1:1 mixture with distilled water for optimal performance.

Professional Workshop Service Manual & Technical Specifications

Structured Troubleshooting Manual: Honda TRX680FA/FGA - Comprehensive Repair & Maintenance Manual (2006-2011) Service-Catalog

Product-Line: ATV // Performance-Values: 2006-2011 // Documentation-Type: Service Manual

Assessment-Parameter Rating Calibration-Standards
Engine Weight 60.4 kg N/A
Coolant Capacity 2.0 L (Radiator & Engine) N/A
Fuel Tank Capacity 17 Liters N/A
Ground Clearance 234 mm N/A

Major sections focus on:

  • Engine Management
  • Drivetrain Systems
  • Fuel System
  • Cooling System
  • Lubrication System

Appropriately calling for factory specifications documented for engine rebuild procedures and drivetrain specifications addressed in service intervals documented for reassembly procedures specified for correct calibration settings.

This manual documents torque specifications for engine components to ensure proper seal compression uniformity.

FAQ

Reference the **specified** tool requirements for engine disassembly. keyboard_arrow_down

17 mm is required for the torque wrench when loosening the tie-rod lock nuts.

What are the **essential** electrical values for starting the engine? keyboard_arrow_down

12V battery voltage is essential for the starter motor operation; without it, the engine will not operate.

Specify the **correct** calibration settings for the IACV. keyboard_arrow_down

120-140 Ω at 20°C/68°F is the correct resistance within the IACV specifications for proper idle speed control.

What is the **documented** clearance measurements for the engine oil pump? keyboard_arrow_down

0.11 mm is the documented maximum clearance for the oil pump side clearance, critical for maintaining oil pressure.

Calculate the **precise** torque specifications for the front carrier and carry pipe bolts. keyboard_arrow_down

37 N·m is the precise torque specification for the front carrier and carry pipe bolts, ensuring secure assembly.

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Reviews (4)

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I reached out for help with a specific section and received a prompt response. The manual is very comprehensive, making repairs a lot easier!
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This service manual has been a game changer for my maintenance routine. The detailed sections make it easy to follow, even for a beginner like me! Highly recommend!
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The download process was seamless, and I received the link almost instantly. The manual itself is incredibly detailed and easy to navigate. Perfect for my Honda!
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Rated 4 out of 5 stars