2000 Bombardier DS 650 ATV Shop Manual

This shop manual covers the following Bombardier made 2000 ATV: DS 650. PN 7404.

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Document Details

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Document Number / Seller:
29524 / Kevin Phillips
File Size:
18.30 MB
File Type:
PDF
Language:
English
Pages:
172
Printable:
Yes
Category:
ATV
Last updated / verified
Jun 18, 2025

Models Covered & Key Technical Specifications

In-Depth Technical Workshop Manual: Bombardier DS 650 ATV Diagnostic & Repair Manual - 2000 Model Year Repository Bombardier DS 650 (7404) -- 2000 Model Year Repository | Series Collection.

  • Design Specs: 100 mm bore establishes the engine cylinder diameter Standards.
  • Advanced Wattage Specs: For charging system, 280 W @ 6000 RPM signifies the magneto output Capacity.
  • Calibrated Generation Capacity: For charging system, 12 Volts is the battery voltage Specification.
  • Documented Fastener Specs: The starter motor requires 10 N•m for proper installation Protocol.
  • Prescribed Engine Specs: Engine type is BOMBARDIER-ROTAX 654,4 Stroke, Double Overhead Camshaft, Bush Chain Drive, Liquid Cooled Architecture.
  • Engineered Wattage Specs: For ignition system, CDI (Capacitor Discharge Ignition) is the utilized system Norms.

Professional Workshop Service Manual & Technical Specifications

In-Depth Technical Workshop Manual: Bombardier DS 650 ATV Diagnostic & Repair Manual - 2000 Model Year Repository

Repair-Classification: Official Bombardier DS 650 ATV Diagnostic & Repair Manual - 2000 Model Year | System-Coverage: Comprehensive coverage of all systems and components. / Performance-Values: Detailed specifications and procedures for optimal performance.

Technical Specifications Table Assessment-Element System-Path Calibration-Spec
Engine Type General BOMBARDIER-ROTAX 654,4 Stroke, Double Overhead Camshaft, Bush Chain Drive, Liquid Cooled
Bore Engine 100 mm (3.94 in)
Starting System Electrical Electric (start in any gear with clutch applied or on neutral)
Battery Voltage Electrical 12 Volts
Spark Plug Gap Electrical 0.65 (.026) mm (in)
Drive Chain Slack Drive Train 19 to 25.4 mm (3/4 to 1 in)

Table of Contents Summary Cataloging major assemblies into:

  • Engine
  • Electrical System
  • Drive Train
  • Suspension Systems
  • Brakes

Engine Systems Documentation

Fundamentally calling for detailed procedures on engine disassembly and reassembly, the manual covers critical components such as the cylinder and head, crankshaft, and lubrication systems. It documents specific torque values for critical fasteners like the magneto nut (180 N•m) and engine support bolts, ensuring precise assembly.

Electrical System Procedures

The manual details the electrical system, including the charging, starting, and ignition systems. It outlines procedures for testing the battery, starter, and ignition coil, providing troubleshooting steps for common issues like low battery voltage or no spark occurrence. It also covers headlight and taillight bulb replacement and adjustment.

Drivetrain and Suspension Maintenance

This section focuses on the drivetrain, including the drive chain, sprockets, and wheel hubs. It specifies chain slack adjustment procedures and torque values for axle lock bolts (28 N•m). Suspension systems, including front and rear shocks, A-arms, and ball joints, are also covered, with detailed inspection and installation guidelines.

Brake System Servicing

Comprehensive instructions are provided for the hydraulic brake system, covering both front and rear brakes. Procedures for brake fluid replacement, caliper disassembly, and pad replacement are included. Torque specifications for caliper bolts (24 N•m) and brake disc screws (34 N•m) are clearly stated to ensure proper brake function.

Frame and Bodywork

Maintenance of the frame and bodywork is also documented. This includes procedures for removing and installing the seat, dashboard, fenders, and other body panels. Specific torque values are provided for frame components like the engine support bolts (48 N•m), ensuring structural integrity.

This workshop manual provides a structured framework for maintaining and repairing the Bombardier DS 650 ATV, emphasizing precision and safety throughout its comprehensive documentation.

FAQ

What **documented** safety precautions are essential before performing engine maintenance? keyboard_arrow_down

180 N•m is the specified torque for the magneto nut to ensure proper installation. Always ensure the engine is warm and the vehicle is on a level surface before draining oil.

Confirm the **precise** lubrication requirements for the drive chain. keyboard_arrow_down

28 N•m is the specified torque for the rear axle lock bolts after drive chain adjustment. Lubricate drive chain with approved O-ring chain lubricant only.

What **proper** testing parameters are needed for the ignition system? keyboard_arrow_down

0.2 to 0.5 Ω at 20°C (68°F) is the specified resistance for the ignition coil primary winding. A resistance of 190 to 300 Ω is expected for the trigger coil between BLUE and GREEN/YELLOW wires.

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Reviews (2)

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I'm not a mechanic, but this manual made it easy to understand the maintenance tasks. The support team was super helpful when I had questions. Downloading was quick and hassle-free!
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This manual covered everything I needed for my ATV repairs. The download was seamless, and I received the link in my email promptly. Highly recommend!