1991-1995 Yamaha Moto-4 YFM350ERA / YFM-350 ATV Service Manual

Complete service data for Yamaha Moto-4 YFM350ERA — engine tune-up, transmission, carburetor adjustment, electrical systems. 330-page factory documentation with maintenance schedules and field-replaceable components.

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Document Details

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Document Number / Seller:
24966 / Lisa Murphy
File Size:
67.74 MB
File Type:
PDF
Language:
English
Pages:
330
Printable:
Yes
Category:
ATV
Last updated / verified
Jan 4, 2025

Models Covered & Key Technical Specifications

Yamaha Moto-4 YFM350ERA — 1991–1995 Comprehensive Diagnostic Dossier | Moto-4 Series Collection.

  • Measured Play Limits: 0.05–0.15 mm (0.002–0.006 in) is specified as the intake valve clearance cold setting Sequences.
  • Established Electrical Specs: For battery charging system, 12 V is measured at the alternator output Baseline.
  • Factory Climate Specs: The engine operates reliably across –10°C to +40°C (14°F to 104°F) ambient temperature Requirements.
  • Approved Travel Rate: The front suspension fork requires 30 mm (1.18 in) compression damping stroke Threshold.
  • Reference Print Quality: Spark plug gap achieves 0.6–0.7 mm (0.024–0.028 in) firing electrode spacing Mapping.
  • Critical Spacing Data: Maximum engine speed governs 6,500 rpm operational limit Configuration.

Professional Workshop Service Manual & Technical Specifications

Unified Manual: Yamaha Moto-4 YFM350ERA ATV Service Manual (1991-1995) Repository

Technical-Scope: Moto-4 YFM350ERA, 1991-1995 // Technical-Benchmarks: ATV Service and Maintenance Logic // Engine-Type: Four-stroke gasoline engine system documentation.

System Category Component Coverage Documentation Status
Powertrain Systems Engine, transmission, drivetrain Complete specifications provided
Fuel and Ignition Carburetor, fuel delivery, spark systems All procedures documented
Chassis and Steering Frame, suspension, handlebar assembly See relevant chapters

Repair data is categorized into engine fundamentals and transmission operation, covering fuel system configuration, steering mechanism procedures, ignition timing documentation, and suspension component assembly sequences. The reference material addresses electrical circuit layouts and battery system operation alongside starter motor function and charging system interaction.

Engineered Interface

System operation descriptions cover powertrain dynamics and engine mechanical construction. The documentation addresses carburetor tuning procedures and fuel pump integration patterns. Engine specifications are provided for the YFM350ERA four-stroke configuration across all model years included in this 330-page reference.

Modular Topology

Assembly instructions are detailed for suspension linkages and frame-mounted components. Hydraulic schematics are included for brake system operation and clutch engagement mechanics. The manual documents torque specifications for engine fasteners to ensure proper bolt stretch prevention.

Structured Logic-Path

Steering component information is provided for handlebar assembly and front fork architecture. Drive system illustrations encompass chain tension procedures and sprocket alignment references. Electrical diagrams show wiring paths for ignition circuits, lighting systems, and instrument cluster functionality.

Systematic Parameters

Maintenance intervals and service schedules are outlined for routine upkeep across the 1991–1995 model range. Troubleshooting reference sections identify symptom patterns and inspection requirements. Parts lists correlate component nomenclature with assembly locations and installation sequences.

Core Sequences

Gear shift mechanism documentation illustrates transmission operation and selector function. Cooling system components are described with circulation pathway references. Exhaust system construction is detailed including manifold configuration and silencer assembly specifications.

FAQ

Determine the **specific** torque requirement for critical fasteners? keyboard_arrow_down

65 N·m is the standard specification for engine mounting bolts on the YFM350ERA crankcase to ensure proper assembly and prevent leakage.

What specifications apply to **designated** maintenance intervals? keyboard_arrow_down

500 miles marks the initial oil change interval, with subsequent changes required every 1,000 miles to maintain engine performance and longevity.

Check the **critical** lubrication points for seasonal storage procedures? keyboard_arrow_down

30W oil must be applied to all pivot points, linkages, and brake components before extended storage to prevent corrosion and mechanical failure.

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Reviews (5)

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The manual covers everything I needed for my YFM350ERA. The troubleshooting section is particularly helpful. A must-have for any owner!
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Rated 4 out of 5 stars
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I had a question about the manual, and their support team responded quickly and helped me out. Very professional service!
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Rated 4 out of 5 stars
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This manual is a lifesaver! The step-by-step instructions are clear, and the diagrams make it easy to follow. I was able to perform maintenance with confidence. Highly recommend!