2005-2012 Honda TRX250TE/TM Service Manual

Complete repair documentation for the Honda TRX250TE and TRX250TM models, covering all systems and components. Get accurate service data and troubleshooting. PN 18747-112-000

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Technical Safety Notice
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This official OEM document is intended for professional technicians and skilled operators. Performing service on mechanical equipment involves inherent risks. By purchasing, you acknowledge that RepairLoader provides original manufacturer data for informational purposes. Always prioritize safety: use correct tools, wear protective gear, and consult a certified professional if you are uncertain of any procedure.

Honda Models Covered & Key Technical Specifications

Models: Honda TRX250TE, TRX250TM
Sub-models / Variants: Left foot operated gearshift (TM), Electric shift program (TE)
Trade Names: Recon
Build Years: 2005–2012
Serial Numbers: This manual covers units across the 2005–2012 production span, identified by the unique VIN and engine serial number stamped on the frame and crankcase.
Technical Data:

  • Engine displacement: 229.2 cm³ (14.0 cu-in)
  • Engine type: Single cylinder, longitudinally installed OHV
  • Transmission type: Constant mesh, 5-speed with reverse
  • Fuel system: Piston valve carburetor (PDC1F)
  • Drive system: Centrifugal and multi-plate wet clutch
  • Engine dry weight: 35.9 kg (TM), 37.4 kg (TE)
  • Bore and stroke: 68.5 x 62.2 mm (2.70 x 2.45 in)
  • Compression ratio: 9.2:1
  • Cooling system: Air cooled (with oil cooler)
  • Fuel tank capacity: 9.1 liters (2.40 US gal)
Technical Specifications
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Document Number / Seller:
24969 / Barbara Wright
File Size:
41.51 MB
File Type:
PDF
Language:
English
Pages:
412
Printable:
Yes
Category:
ATV
Last updated / verified
Sep 1, 2025

Honda Manual Features & Content Preview

2005–2012 Honda TRX250TE and TRX250TM Service Information

  • Covers 2005–2012 Honda TRX250TE and TRX250TM Recon models, including both manual foot-shift and Electric Shift Program (ESP) variants
  • Original OEM publication dated to support the 2005–2012 model range
  • Contains 412 pages of technical data including torque specifications, wiring diagrams, lubrication charts, and exploded-view illustrations
  • Files are delivered as a direct download the moment payment clears
  • Stored against your account so you can retrieve it after a hard-drive loss
  • Full-text search finds any part number in seconds
  • Laid out for standard letter and A4 printing
  • This specific edition provides the factory-authorized reference for the 229.2 cm³ longitudinal engine platform used across the 2005–2012 Recon model cycle

Mechanical and Electrical Documentation

The 2005–2012 Honda TRX250TE and TRX250TM service manual provides comprehensive technical guidance for the full range of Recon components. Detailed sections span the engine top-end, transmission, clutch, and drive train, with specialized chapters for the ESP system found in TE variants. The document includes complete specifications for cylinder head components, piston clearances, and valve train setup. Electrical coverage encompasses the charging system, ignition timing, and wiring diagrams for the 12V 10Ah battery configuration. Chassis documentation includes front and rear suspension, brake system adjustments, and steering geometry.

Specification and Data Preview

Technical content includes precision data such as the 30 N·m cylinder head nut torque and 1.5-liter crankcase oil capacity. Cylinder compression is documented at 1,275 kPa at 800 rpm. The 2005–2012 Honda TRX250TE and TRX250TM intake valve clearance is listed at 0.13 mm in the cylinder head specification table. Ignition timing is specified at 14° BTDC at idle. This official 412-page Honda OEM service manual covers the 2005–2012 TRX250TE and TRX250TM, providing diagnostic, mechanical, and electrical specifications essential for professional-grade maintenance and system verification.

Manual FAQ, Purchase & Download Details

What publication cues appear in this document to identify the service manual edition and model coverage? keyboard_arrow_down

Manual is identified as the 2005-2012 Honda TRX250TE/TM service manual and covers both the foot-operated shift and Electric Shift Program variants.

Is there information provided for the battery, charging, and ignition systems? keyboard_arrow_down

General Information chapter contains comprehensive specification tables for the battery, charging system, and ignition components. These sections outline the system-specific technical parameters and reference values needed for identifying proper operation.

Are there reference tables or specification charts included in the manual for technical verification? keyboard_arrow_down

Document includes extensive specification tables and torque value charts covering the engine, frame, lubrication, and electrical systems. These tables serve as a lookup guide for standardized values, clearance references, and fluid capacities across the entire vehicle. Each section is organized by system to assist with locating the relevant data for the TRX250TE/TM models.

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