2005-2012 Honda TRX250TE/TM Service Manual

Complete repair documentation for the Honda TRX250TE and TRX250TM models, covering all systems and components. Get accurate service data and troubleshooting. PN 18747-112-000

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Document Details

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Document Number / Seller:
24969 / Barbara Wright
File Size:
41.51 MB
File Type:
PDF
Language:
English
Pages:
412
Printable:
Yes
Category:
ATV
Last updated / verified
Sep 1, 2025

Models Covered & Key Technical Specifications

Honda TRX250TE / TRX250TM (2005-2012) Precision Engineering Sourcebook | TRX250 Series Set.

  • System Calibrated Displacement: 229.2 cm³ (14.0 cu-in) is configured at the engine cylinder volume Mapping.
  • Core Installation Footprint: For optimal engine installation, 1,905 mm (75.0 in) overall length is established at the chassis dimension Configuration.
  • Specific Coupling Torques: The cylinder head nut is configured at 30 N·m (3.1 kgf·m, 22 Ibf·ft) fastener requirement Benchmarks.
  • Published System Fill: 1.5 liters (1.6 US qt, 1.3 Imp qt) — maintains the crankcase oil capacity Range.
  • Authorized Power Framework: 229.2 cm³ (14.0 cu-in) engine displacement indicates the rated cylinder volume Sequences.
  • Calibrated Mass Specs: The dry engine weight reaches TM: 35.9 kg (79.1 lbs) and TE: 37.4 kg (82.5 lbs) Baseline.

Professional Workshop Service Manual & Technical Specifications

2005-2012 Honda TRX250TE/TM Service Manual: Factory-Standards

Technical-Scope: Comprehensive maintenance and repair procedures // Machine-Range: 2005-2012 Honda TRX250TE, TRX250TM // Service-Level: Complete Reference Data.

Specification Baseline Logic
Engine Displacement 229.2 cm³ Confirms engine size capacity
Fuel Tank Capacity 9.1 Liters Dictates operational range and refueling intervals
Dry Weight (TM) 190 kg Establishes baseline handling characteristics
Intake Valve Opens 5° BTDC Crucial for valve timing and engine breathing
Cooling System Air Cooled Defines thermal management strategy
Spark Plug Gap 0.8-0.9 mm Ensures proper ignition spark timing and intensity

Documentation sections include Engine, Fuel System, Lubrication System, and Maintenance procedures. Thorough inspection and adjustment protocols are detailed. Wiring diagrams are provided for complete electrical system understanding. Fuel system procedures are documented for carburetor and tank maintenance. Adjustment procedures are detailed for ignition and throttle systems. Timing procedures are documented for camshaft and valve settings. Technical notes are provided for all critical component installations.

FAQ

Assess the **critical** calibration settings for the engine? keyboard_arrow_down

14 mm (0.6 in) is the specified float level measurement for ensuring proper fuel delivery to the carburetor.

What components have **required** clearance measurements? keyboard_arrow_down

0.08 mm (0.003 in) is the service limit for the rocker arm-to-shaft clearance, crucial for valve train operation.

Confirm the **specified** torque specifications for engine mounting bolts? keyboard_arrow_down

54 N·m (5.5 kgf·m, 40 Ibf·ft) is the specified torque for the lower engine mounting bolts, ensuring secure engine placement.

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This manual is incredibly detailed and has all the information I needed for my repairs. The troubleshooting section helped me resolve an issue quickly. The download was smooth, and I received the link almost instantly! Highly recommend it!