2005-2012 Honda TRX250TE/TM Service Manual (P/N 18747-112-000)

• Covers 2005–2012 Honda TRX250TE and TRX250TM Recon models, detailing both manual foot-shift and Electric Shift Program (ESP) configurations
• Original OEM publication (P/N 18747-112-000) supporting the 229.2 cc longitudinal engine platform
• Contains 412 pages of mechanical data, torque specifications, wiring diagrams, lubrication charts, and exploded-view illustrations
• Provides the factory-authorized reference essential for deep diagnostic and system verification work

Mechanical and Electrical Documentation

This official manual delivers precise technical baseline data for the entire Recon platform. Detailed sections break down the engine top-end, transmission, clutch, and drive train. Technicians will find specialized chapters dedicated to troubleshooting the ESP system in TE variants. The documentation outlines exact specifications for cylinder head components, piston clearances, and valve train setup. Electrical coverage encompasses the charging system, ignition timing, and complete wiring diagrams for the 12V 10Ah battery configuration. Furthermore, chassis sections detail front and rear suspension, brake system adjustments, and steering geometry. As with any ATV maintenance procedure, always stabilize the vehicle properly and verify equipment load ratings before beginning diagnostic work to prevent injury or component damage.

Specification and Data Preview

Technical content includes the precision metrics vital for professional-grade maintenance. For example, the text lists a 30 N·m cylinder head nut torque and a 1.5-liter crankcase oil capacity. Cylinder compression is documented at 1,275 kPa at 800 rpm. According to the cylinder head specification table, intake valve clearance is tightly regulated at 0.13 mm. Ignition timing is specified at 14° BTDC at idle. Having these exact factory figures readily available streamlines the workflow and ensures accuracy in any busy shop or home garage.