Product Information
Table of Contents
CHAPTER ONE: GENERAL INFORMATION
- Manual Organization
- Vehicle Identification
- Fasteners
- Safety
- Service Tools
- Special Tools
- Maintenance Techniques
- Parts Replacement
- Serial Numbers
- Technical Data
- Tune-Up and Troubleshooting Tools
- Mechanic’s Tips
CHAPTER TWO: TROUBLESHOOTING
- Engine Troubleshooting
- Starting System Troubleshooting
- Charging System Troubleshooting
- Fuel System Troubleshooting
- Electrical Troubleshooting
- Front Suspension and Steering
- Rear Suspension and Drive
- Brakes
- Ignition System
CHAPTER THREE: LUBRICATION, MAINTENANCE AND TUNE-UP
- Periodic Maintenance
- Recommended Lubricants
- Maintenance Schedule
- Tune-Up
CHAPTER FOUR: ENGINE
- Engine Inspection
- Servicing in Frame
- Engine Removal/Installation
- Cylinder Head and Valves
- Valve Clearance Adjustment
- Camshaft and Cam Chain
- Cylinder and Piston
- Crankshaft
- Oil Pump
- Clutch
- Gearshift Linkage
- Engine Case
- Engine Assembly
- Oil Pressure Relief Valve
- Oil Breather System
CHAPTER FIVE: CLUTCH AND TRANSMISSION
- Clutch
- Transmission
- Shift Mechanism
- Shift Cam and Forks
CHAPTER SIX: FUEL AND EXHAUST SYSTEM
- Fuel System
- Carburetor
- Air Cleaner
- Fuel Tank
- Exhaust System
- Throttle Cable Replacement
- Throttle Cable Adjustment
- Fuel Petcock
- Intake Manifold
CHAPTER SEVEN: ELECTRICAL SYSTEM
- Charging System
- Voltage Regulator/Rectifier
- Battery
- Ignition System
- Spark Plugs
- Ignition Coils
- Ignition Switch
- Starter Motor
- Starter Relay
- Alternator
- Neutral Switch
- Oil Pressure Switch
- Main Fuse
- Lighting System
- Turn Signal and Brake Lights
- Horn
- Wiring Diagram
CHAPTER EIGHT: FRAME AND SUSPENSION
- Frame
- Front Suspension
- Rear Suspension
- Steering Bearings
- Wheels
- Tires
- Side Stand
- Center Stand
CHAPTER NINE: BRAKES
- Front Brakes
- Rear Brakes
- Master Cylinder
- Brake Caliper
- Brake Pads
- Brake Discs
- Brake Hoses and Lines
- Brake Light Switch
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