1969-1982 Honda ST50 / ST70 / CT70 / 70H Shop Manual

Comprehensive service documentation for Honda ST50, ST70, CT70, and 70H models spanning 1969-1982 production. Covers engine removal, valve clearance, carburetor adjustment, and transmission repair procedures.

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Document Details

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Document Number / Seller:
25067 / Douglas Cook
File Size:
24.36 MB
File Type:
PDF
Language:
English
Printable:
Yes
Category:
Minibike
Last updated / verified
Jan 9, 2025

Models Covered & Key Technical Specifications

Honda ST50, ST70, CT70, 70H — 1969–1982 Diagnostic Compendium Kit | ST70 Series Repository.

  • Published Displacement Data: 72 cc (4.4 cu in) corresponds to the engine cylinder volume Architecture.
  • Measured Bore and Stroke: For optimal engine dimensions, 47 × 41.4 mm (1.85 × 1.63 in) is calibrated to the piston assembly Norms.
  • Specific Compression Ratio: 8.8:1 determines the combustion chamber pressure increment Bounds.
  • Integral Oil Capacity: The crankcase requires 0.8 L (0.17 US qt, 0.14 Imp qt) for forced and wet sump Topology.
  • Operational Maximum Horsepower: Peak output reaches 4.5–5.6 hp at 8000 rpm Matrix.
  • Authorized Torque Output: Maximum engine torque is calibrated to 0.50–0.87 kg·m at 5500–8000 rpm Standards.

Professional Workshop Service Manual & Technical Specifications

Systematic Reference Service Manual: Minibike Official Service Reference: Honda ST50, ST70, CT70, 70H (1969-1982) Library-Master

Performance-Values: ST50, ST70, CT70, CT70H, CT70K1, CT70K2, CT70K3, CT70HK1 // System-Identifier: Engine, Drive Train, Electrical / Emission Control Logic // Performance-Values: 132 pages with comprehensive technical framework and standard specifications.

Integrated-Framework Parameters Context
Engine Specifications Bore, stroke, displacement, compression ratio, horsepower, torque Documented for all model variants
Drive Train Systems Clutch type, transmission ratios, primary reduction, gear shift pattern Complete specifications provided
Electrical Components Generator, battery, spark plugs, lighting systems, ignition specifications Full technical data included

Featuring a modular arrangement of the engine removal procedures, the manual covers lubrication systems, cylinder and cylinder head service, and cam chain tensioner adjustment. The transmission assembly and gear shift mechanism documentation flows alongside clutch inspection protocols, crankshaft service guidelines, and kick starter mechanics, complemented by carburetor specifications and comprehensive ignition system data.

Integrated Topology

Maintenance guidelines are included for engine servicing procedures, including oil pump disassembly, cylinder head inspection, valve spring measurement, and piston ring assessment. The framework documents specifications for compression ratios, valve clearances, and standard service limits across all engine variants, with particular emphasis on the four-stroke overhead cam design shared by the ST50 and ST70 models.

Integrated Framework

OEM guidelines are included for frame and suspension components, addressing the handlebar assembly construction, front fork ball bearing maintenance, front and rear cushion disassembly procedures, and brake pedal pivot service. The manual provides detailed inspection protocols for steering head assembly, suspension geometry, and structural integrity checks essential for safe operation.

Structured Sequences

Transmission service information covers constant mesh gear selection, primary reduction ratios, and three-speed sequential shifting patterns. The document addresses clutch adjustment procedures for both automatic centrifugal and manual type systems, with measurement standards for friction disc thickness and spring compression specifications clearly referenced.

Structured Interface

HVAC system procedures are included for air cleaner element maintenance, intake manifold routing, and carburetor float level adjustment. The manual documents the relationship between air intake systems and emission control apparatus, including crankcase breather separator installation, fuel system component specifications, and throttle cable routing configuration.

Precise Parameters

Torque specifications are documented for the engine fastening points to ensure proper assembly security and thermal expansion compensation. The manual includes torque data for cylinder head studs, cam sprocket bolts, flywheel attachment, clutch assembly nuts, and crankcase cover fasteners, with values organized by component type and application across the model range.

Additional Coverage

The service manual references wiring diagrams for ST70D, CT70H, HK1, and later model variants. Addendum sections from 1978 through 1982 model years document fuel valve modifications, throttle grip design changes, shock absorber updates, maintenance schedule revisions, carburetor setting adjustments, and emission control system procedures specific to United States regulatory requirements. The document includes specifications for high altitude carburetor adjustments above 6,500 feet, battery construction evolution, turn signal assembly procedures, and vehicle identification number location standards.

FAQ

What is the **required** oil capacity for the ST50 and ST70 models? keyboard_arrow_down

0.8 liters (0.8 US quarts, 0.7 Imperial quarts) is the specified oil capacity for both engine drain and refill operations on ST50 and ST70 models, ensuring proper lubrication of all internal engine components.

Calculate the **specified** primary reduction gear ratio for CT70 automatic transmission models? keyboard_arrow_down

2.533 is the primary reduction ratio for CT70 models with automatic centrifugal clutch transmission, working in conjunction with the 3-speed constant mesh gearbox to deliver power from the engine to the drivetrain.

What values are **essential** for proper spark plug installation and gap adjustment on the 1982 CT70? keyboard_arrow_down

0.6-0.7 mm (0.024-0.028 inches) is the specified spark plug gap measurement that must be verified using a wire-type feeler gauge before installation, with careful bending of the side electrode if adjustment is necessary.

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The manual is incredibly detailed, making repairs easy to follow. The download process was seamless, and the support team was quick to respond to my questions!
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