2005-2009 Aprilia Tuono 1000 Workshop Manual

Tuono 1000 service and repair reference with engine specifications, electrical systems, fuel injection tuning via AXONE, and complete suspension/brake maintenance procedures.

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Technical Safety Notice
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This official OEM document is intended for professional technicians and skilled operators. Performing service on mechanical equipment involves inherent risks. By purchasing, you acknowledge that RepairLoader provides original manufacturer data for informational purposes. Always prioritize safety: use correct tools, wear protective gear, and consult a certified professional if you are uncertain of any procedure.

Aprilia Models Covered & Key Technical Specifications

Models: Aprilia Tuono 1000
Sub-models / Variants: 1000
Trade Names: Tuono
Build Years: 2005–2009
Technical Data:

  • Engine displacement: 997.6 cc (60.87 cu in)
  • Engine configuration: 60° V-twin, four-stroke, four valves per cylinder, 2 overhead camshafts
  • Compression ratio: 11.8 ± 0.5:1
  • Engine idle speed: 1250 ± 100 rpm
  • Transmission: Mechanical, 6-speed
  • Fork fluid capacity: 505 ± 2.5 cu cm (30.81 ± 0.15 cu in) per leg
  • Cooling system capacity: 2.2 L (0.58 gal)
  • Fuel tank capacity: 18 L (4.76 gal)
Technical Specifications
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Document Number / Seller:
25075 / Robert Moore
File Size:
8.32 MB
File Type:
PDF
Language:
English
Pages:
279
Printable:
Yes
Category:
Motorbike
Last updated / verified
Oct 28, 2025

Aprilia Manual Features & Content Preview

Technical Scope for the 2005–2009 Aprilia Tuono 1000

  • Covers 2005–2009 Aprilia Tuono 1000 motorcycles, including technical system parameters and component maintenance specifications
  • Official OEM workshop publication 1306 5 (8104982 UK), first edition December 2005
  • Contains 47 detailed exploded-view tool diagrams, 38 torque-specification tables, and 12 electrical system diagnostic charts
  • Accessible from your device as soon as the order is placed
  • OCR text layer lets you jump to a torque spec by keyword
  • Laid out for standard letter and A4 printing
  • This 2005 first edition serves as the foundational technical reference for the 2005–2009 generation Tuono 1000, detailing the V990 NG engine assembly and Multipoint electronic injection system parameters

Documentation Summary

The 2005–2009 Aprilia Tuono 1000 service manual provides technical oversight of the motorcycle systems, spanning general safety guidelines, periodic maintenance requirements, and engine-specific disassembly documentation. The manual structure divides technical coverage into chapters detailing the fuel supply system, injection diagrams, and critical engine service tasks, providing the parameters required for what an OEM service publication covers regarding the V990 NG platform.

Specification Highlights

Technical documentation includes detailed capacity data, such as the 2.2 L cooling system volume and the 18 L total fuel capacity. The throttle valve axial play is documented as 0.1 mm when closed and 0.15 mm when open. The spark plug specification is NGK R DCPR9E with an electrode gap of 0.6–0.7 mm. Tightening values for the engine are explicitly listed, such as the 50 Nm setting for front engine mounts. An official 279-page Aprilia OEM workshop manual covering the 2005–2009 Tuono 1000, documenting engine, chassis, electrical, and fuel-injection specifications for the V990 NG build.

Manual FAQ, Purchase & Download Details

What kind of component breakdown diagrams and parts illustrations are included in the manual? keyboard_arrow_down

Document contains exploded views and assembly illustrations for major motorcycle systems to assist with identification. These visuals are provided alongside clear markings to help users understand component relationships.

Is there information regarding electrical connectors and harness references in the manual? keyboard_arrow_down

Yes, the manual includes specific sections that show electrical connector handling, safety hook details, and guidance for managing wiring connections.

Are there specification tables covering tightening values, tolerances, and fluid capacities? keyboard_arrow_down

Manual features comprehensive specification tables that list technical reference values for various systems. These tables cover details such as fluid volumes, engine idle configurations, and compression ratios. Users can find these referenced throughout the relevant sections to support general maintenance work.

Which specific document identity and page count details verify this is the official 2005-2009 Aprilia Tuono 1000 manual? keyboard_arrow_down

Document is the official workshop manual with a total of 279 pages and publication code 8104982.

Can I verify the edition and publication status of this technical document? keyboard_arrow_down

Manual is identified as the first edition released in December 2005. It includes revision notes and official publication cues associated with the Tuono 1000 series.

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