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2000-2003 Kawasaki Ninja ZX-9R motorcycle service manual

Models covered in this manual:

Ninja ZX-9R / Kawasaki Motorcycle & Engine Company

  • 2000 Ninja ZX-9R
  • 2001 Ninja ZX-9R
  • 2002 Ninja ZX-9R
  • 2003 Ninja ZX-9R
  • Production/model years: 2000 2001 2002 2003

File specifications

File size: 34.51 MB
File type: PDF
Language: English
374 pages

Printable: Yes
Estimated download time: 0.71 Minutes
$18.99 Instant Download

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Product Information

Table of Contents:

1. GENERAL INFORMATION

  • Safety
    • Important Safety Notices
    • Precautions
  • Machine Specifications
    • General Specifications
    • Serial Number Locations
    • Torque Specifications
    • Tool List
  • Maintenance and Inspection
    • Maintenance Schedule
    • Periodic Maintenance Chart
    • General Lubrication

2. FUEL SYSTEM

  • Carburetor
    • Carburetor Adjustment
    • Cleaning and Inspection
  • Fuel Tank
    • Removal and Installation
  • Fuel Pump
    • Operation Check
    • Service

3. COOLING SYSTEM

  • Radiator
    • Coolant Replacement
    • Radiator and Cap Inspection
  • Water Pump
    • Water Pump Seal Inspection

4. ENGINE TOP END

  • Cylinder Head
    • Valve Clearance
  • Camshaft
    • Cam Wear Inspection
  • Piston and Piston Rings
    • Piston Removal
    • Piston Ring Installation

5. CLUTCH

  • Clutch Operation
  • Master Cylinder
    • Clutch Fluid Change

6. ENGINE LUBRICATION SYSTEM

  • Engine Oil
    • Oil Change
    • Oil Filter Replacement

7. ENGINE REMOVAL/INSTALLATION

  • Engine Removal
  • Engine Installation

8. CRANKSHAFT/TRANSMISSION

  • Crankshaft
    • Disassembly
    • Inspection
  • Transmission
    • Gear Inspection

9. WHEELS/TIRES

  • Wheel Alignment
  • Tire Inspection
  • Balance

10. FINAL DRIVE

  • Chain Wear Inspection
  • Sprocket Wear Inspection

11. BRAKES

  • Brake Fluid Change
  • Brake Pad Wear Inspection
  • Master Cylinder Inspection

12. SUSPENSION

  • Fork Seal Inspection
  • Rear Shock Inspection
  • Suspension Adjustment

13. STEERING

  • Steering Play Adjustment
  • Steering Stem Bearings

14. FRAME

  • Frame Inspection
  • Fairing Removal

15. ELECTRICAL SYSTEM

  • Battery Maintenance
  • Charging System Inspection
  • Ignition System Inspection
  • Headlight Aim
  • Electrical Wiring Inspection

16. APPENDIX

  • Troubleshooting Guide
  • Special Tools
  • Cable Routing
  • Wiring Diagrams

The 2000-2003 Kawasaki Ninja ZX-9R service manual is an essential tool for mechanics, technicians, and owners. It provides detailed instructions and procedures for servicing, maintaining, and repairing the Kawasaki Ninja ZX-9R motorcycle. From general information to electrical system troubleshooting, this manual covers all aspects of the bike, making it an indispensable resource for anyone working on or owning a Kawasaki Ninja ZX-9R.

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