1985-1990 Suzuki LT230 and LT250 Models ATV Service Manual

Covers Suzuki LT230, LT230GE, LT-F230G, LT230S & LT250S (1985-1990) ATV maintenance, repair, and overhaul. Features hundreds of photos and diagrams. PN SUZ-8590-ATV

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Document Details

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Document Number / Seller:
29600 / Mary Henry
File Size:
32.58 MB
File Type:
PDF
Language:
English
Pages:
266
Printable:
Yes
Category:
ATV
Last updated / verified
May 13, 2025

Models Covered & Key Technical Specifications

Suzuki LT230 / LT250 (1985-1990) ATV Service Manual Covers Suzuki LT230, LT230GE, LT-F230G, LT230S & LT250S (1985-1990) ATV maintenance, repair, and overhaul. Features hundreds of photos and diagrams. PN SUZ-8590-ATV | File

  • Engine Specifications: 229 cc displacement defines the core engine displacement configuration.
  • Carburetor Specifications: Mikuni VM24SS specifies the standard carburetor jetting calibration.
  • Tire Pressure Specifications: 20 psi sets the standard tire pressure for front and rear tires.
  • Torque Specifications: Cylinder head nuts require 9-11 Nm for proper seating.
  • Ignition System: CDI unit provides the spark advance logic.
  • Starting System: Starter motor engages the starter solenoid to initiate engine cranking Parameters.

Professional Workshop Service Manual & Technical Specifications

Suzuki LT230 / LT250 ATV Service Manual: 1985-1990 Knowledge-Base

Technical-Benchmarks: Suzuki LT230, LT230GE, LT-F230G, LT230S & LT250S (1985-1990) // Reference-Category: ATV / Engine Logic // Procedure-Type: Service Manual

Assessment-Parameter Operational-Logic Context
Power Source brown and pink 150-250 ohms
Pickup Coil blue/yellow 100-200 ohms
Lighting Coil orange and black 0-2 ohms

Diagnostic procedures address the engine, clutch, transmission, fuel, exhaust, electrical, suspension, and brakes. Methodically mandating simple, step-by-step procedures, this manual provides a correct approach to vehicle maintenance and repair. It documents torque specifications for engine components to ensure proper oscillation integrity. Specifications are included at the end of each relevant chapter for easy reference.

FAQ

What are the **applicable** lubrication requirements? keyboard_arrow_down

165-175 cc of SAE 90 hypoid gear oil is required for the final drive unit on shaft-driven models.

What is the **exact** testing parameter for the magneto coil? keyboard_arrow_down

150-250 ohms is the standard resistance value for the magneto's power source coil.

Calculate the **specific** diagnostic procedure for a weak spark? keyboard_arrow_down

Check for poor connections and clean/retighten them, inspect for high voltage leaks, or replace the defective CDI unit.

What values are **designated** for fluid capacity requirements? keyboard_arrow_down

10 liters (2.6 U.S. gal./2.1 Imp. gal.) is the capacity for the fuel tank on shaft-driven models.

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This service manual is a must-have for anyone owning a Suzuki LT230GE. The instructions are clear and easy to follow. The download process was seamless, and I received the link immediately after purchase. Highly recommend!