2006 Polaris Sportsman 450, 500, 700 ATV Owner's Manual
This 2006 Owner's Manual for Polaris Sportsman 450, 500, 700 ATVs provides essential safety and maintenance guidelines. Publication part number 9920228.
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Polaris Models Covered & Key Technical Specifications
Models: Polaris Sportsman 450, Polaris Sportsman 500, Polaris Sportsman 700
Sub-models / Variants: 2006 model year, 450/500 chassis configuration, 700 chassis configuration
Build Years: 2006
Technical Data:
- Gross Vehicle Weight Capacity: 1200 lbs (545 kg)
- Tire Pressure: 5 PSI (34.5 kPa) front and rear
- Fuel Capacity: 4.25 gal (16 L)
- Engine Oil Capacity: 2 qts (1.9 L)
- Coolant Capacity: 2.25 qts (2.13 L)
- Engine Designation: EH460PLE010
- Wheel Nut Torque: 27 ft. lbs. (37 Nm)
- Transmission Oil Capacity (450/500): 32 oz. (948 ml)
- Transmission Oil Capacity (700): 15 oz. (450 ml)
- Front Gearcase Oil Capacity: 5 oz. (150 ml)
- Rear Gearcase Oil Capacity (700): 5 oz. (150 ml)
- Recommended Fuel Octane: 87 (R+ M/2) minimum
Polaris Manual Features & Content Preview
Features and Specifications for the 2006 Polaris Sportsman 450, 500, and 700
- Covers 2006 Polaris Sportsman 450, 500, and 700 ATVs, detailing owner-level maintenance for both 450/500 and 700 chassis variants
- Official Polaris publication P/N 9920228, Rev 02, printed 2005
- Contains 40 detailed technical illustrations, 6 inspection and maintenance charts, and specific torque specification tables for wheel and engine components
- Delivered as a direct download the moment payment clears
- Stored against your account so you can retrieve it after a hard-drive loss
- Suitable for printing individual sections for shop-floor use
- Indexed PDF search covers every chapter and appendix
- This official 134-page owner's manual includes the definitive 2006-specific fluid capacity and tire pressure charts required for safe operation and long-term mechanical reliability of the Sportsman platform
Operational and Technical Documentation
This 134-page document outlines the operational parameters and minor maintenance requirements for the 2006 Polaris Sportsman 450, 500, and 700. It covers essential safety protocols, rider control explanations, and transmission shift patterns. The text details the break-in procedures for new units, including specific guidance on clutch and belt longevity. A significant portion of the document focuses on operator safety, presenting hazard warnings regarding hill climbing, sidehilling, and water crossing, all of which are critical for safe vehicle handling.
Maintenance and Technical Data Preview
The technical data section provides fluid capacities and maintenance intervals for the 2006 Polaris Sportsman 450, 500, and 700, listing oil volumes and specified lubricants for the transmission, engine, and gearcases. Torque values for critical fasteners are documented throughout the maintenance charts to ensure proper assembly. For instance, wheel nut torque is specified at 27 ft. lbs. (37 Nm) for both front and rear axles. Transmission oil capacity for the 450/500 models is 32 oz. (948 ml), while the 700 model requires 15 oz. (450 ml). Engine oil capacity is documented at 2 qts. (1.9 L) across these configurations. This manual serves as an official reference for owners, providing the factory-recommended maintenance schedule and specifications necessary for the 2006 Sportsman lineup. Reference only — always consult a certified technician before performing service on this equipment.
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