2006 Polaris Sportsman 450, 500, 700 ATV Owner's Manual (P/N 9920228, Rev 02)
Polaris Models Covered & Key Technical Specifications
Models: Polaris Sportsman 450, Polaris Sportsman 500, Polaris Sportsman 700
Sub-models / Variants: 2006 model year, 450/500 chassis configuration, 700 chassis configuration
Model Years: 2006
Technical Data:
- Gross Vehicle Weight Capacity: 1200 lbs (545 kg)
- Tire Pressure: 5 PSI (34.5 kPa) front and rear
- Fuel Capacity: 4.25 gal (16 L)
- Engine Oil Capacity: 2 qts (1.9 L)
- Coolant Capacity: 2.25 qts (2.13 L)
- Engine Designation: EH460PLE010
- Wheel Nut Torque: 27 ft. lbs. (37 Nm)
- Transmission Oil Capacity (450/500): 32 oz. (948 ml)
- Transmission Oil Capacity (700): 15 oz. (450 ml)
- Front Gearcase Oil Capacity: 5 oz. (150 ml)
- Rear Gearcase Oil Capacity (700): 5 oz. (150 ml)
- Recommended Fuel Octane: 87 (R+ M/2) minimum
Polaris Manual Features & Content Preview
- Covers the 2006 Polaris Sportsman 450, 500, and 700 ATVs, detailing owner-level maintenance procedures across all chassis variants.
- Official Polaris publication P/N 9920228, Rev 02 (printed in 2005) spanning 134 pages of factory documentation.
- Contains 40 detailed technical illustrations, 6 inspection and maintenance charts, and specific torque specification tables for wheel and engine components.
- Features definitive 2006-specific fluid capacity and tire pressure charts required for safe operation and long-term mechanical reliability of the Sportsman platform.
Operational and Technical Documentation
Got a 2006 Sportsman in the bay? This document outlines the exact operational parameters and minor maintenance requirements you need for the 450, 500, and 700 models. It covers essential rider control explanations, transmission shift patterns, and break-in procedures for new parts. You will find specific guidance on maximizing clutch and belt longevity. A major focus is operator safety. It presents vital hazard warnings regarding hill climbing, sidehilling, and water crossing. Handling these heavy utility ATVs requires knowing their limits.
Maintenance and Technical Data Preview
Need fast access to fluid capacities and maintenance intervals? The technical data section lists precise oil volumes and specified lubricants for the transmission, engine, and gearcases. Torque values for critical fasteners are documented directly within the maintenance charts to ensure your assembly is dead-on. For instance, wheel nut torque is specified at 27 ft. lbs. (37 Nm) for both front and rear axles. Transmission oil capacity for the 450/500 models sits at 32 oz. (948 ml), while the 700 model requires exactly 15 oz. (450 ml). Engine oil capacity is standardized at 2 qts. (1.9 L) across these configurations. This official reference delivers the factory-recommended maintenance schedule necessary to keep the lineup running strong. Always verify your skill level and consult a certified technician before tackling any heavy service work to ensure personal safety and vehicle integrity.
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