1997 Komatsu PC12R-8 / PC15R-8 Operation and Maintenance Manual

1997 Komatsu mini excavator documentation with complete operation and maintenance procedures. Detailed guidance for hydraulic excavator specifications, periodic service, and safe field operation. SEAM01 reference.

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Document Details

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Document Number / Seller:
25239 / Harold Grant
File Size:
26.01 MB
File Type:
PDF
Language:
English
Pages:
210
Printable:
Yes
Category:
Mini Excavator
Last updated / verified
Feb 3, 2025

Models Covered & Key Technical Specifications

Komatsu PC12R-8 & PC15R-8 — 1997 Precision Documentary Collection | Hydraulic Excavator Repository.

  • System Scan Resolution: Operating weight is standardized to 1220–1415 kg (2686–3120 lb) across both machine configurations Mapping.
  • Maximum Tightening Data: For hydraulic operation, 0.04 m³ is rated at the standard bucket capacity Framework.
  • Measured Storage Capacity: Travel speed sets 4.0–4.7 km/h (2.4–2.8 mph) as the forward velocity Threshold.
  • Published Electrical Specs: The engine requires 10.3–11.2 kW (14–15.2 hp) at 2450–2600 rpm for standard operation Configuration.
  • Authorized Thermal Rating: Swing rotation defines 8.7 rpm as the rated pivot speed Baseline.
  • Technical Addressable Resolution: Track shoe width specifies 230 mm (9.06 in) for standard undercarriage Sequences.

Professional Workshop Service Manual & Technical Specifications

Unified Technical Manual: Komatsu PC12R-8 & PC15R-8 Hydraulic Excavator Specification-Set

Equipment-Series: PC12R-8 (1997), PC15R-8 (1997) // Subsystem-Focus: Hydraulic system operation and engine control logic // Calibration-Scope: Complete factory service procedures and component specifications

Assessment-Parameter Technical-Path Context
Hydraulic Circuit System specifications and operational procedures Complete documentation with pressure and performance data
Engine Systems Diesel engine 3D68E specifications and controls Fuel system, cooling system, and electrical integration
Undercarriage Assembly Track tension, shoe specifications, and wear monitoring Reference data for both rubber and steel configurations

The manual presents information on general safety guidelines, operational precautions during engine startup and travel, maintenance procedures before and during service, and system outlines covering oil, fuel, coolant distribution. It encompasses troubleshooting methodology, loading and transportation protocols, cold weather operation guidelines, and long-term storage instructions. The document addresses work equipment operation, steering mechanisms, and swinging procedures. It includes specifications for bucket replacement, parking protocols, and stopping engine sequences. Additionally, the resource covers electrical system checks, battery handling, hydraulic system maintenance intervals, and component-specific service schedules.

Engineered Standard

Inspection guidelines are provided for walk-around checks, engine oil levels, fuel capacity verification, and hydraulic tank conditions. The document includes monitoring systems explanation, covering the machine monitor display, emergency stop indicators, service meter readings, water temperature gauges, fuel level indicators, and pre-heating monitor functions. Control lever positions are described for work equipment operation, travel mechanisms, blade control, boom swing pedals, and safety lock lever positioning. Engine hood access procedures and operator seat adjustment details are included.

Systematic Topology

Alignment specifications are included for track tension adjustment across both rubber shoe and steel shoe configurations. The manual documents maintenance schedules requiring service at 100-hour, 250-hour, 500-hour, 1000-hour, and 2000-hour intervals. Starting procedures for normal and cold weather conditions are specified, along with operations and checks following engine startup. Precautions for traveling on slopes, water operations, and mud escape procedures are detailed. Work capacity information covers backhoe operations, ditching work, loading operations, smoothing work, and side ditching applications.

Comprehensive Architecture

Reference data is included for fuel, coolant, and lubricant selection based on ambient temperature ranges. The document specifies engine oil viscosity grades, hydraulic fluid requirements, and grease specifications matching Komatsu genuine product standards. Cooling system maintenance procedures detail cleaning intervals and antifreeze mixture ratios according to temperature conditions. Battery electrolyte level checks, starting procedures with booster cables, and charging protocols are documented. Troubleshooting sections address phenomena that are not failures, towing methods, battery discharge scenarios, and chassis-related issues requiring distributor consultation.

Engineered Logic-Path

Diagnostic procedures are covered for engine valve clearance inspection and adjustment, air cleaner element cleaning and replacement, radiator fin cleaning, fuel filter element replacement with water separator function, and feed pump pre-filter maintenance. Hydraulic system service covers filter element replacement, oil level checking, and strainer cleaning procedures. Track shoe maintenance includes tension inspection and adjustment for both rubber and steel configurations, plus replacement procedures specific to track type. Electrical system checks address alternator and starting motor inspection requirements.

Operational Threshold

This manual covers optional attachments including various bucket configurations, seat belt specifications, and quick breaker arm installation procedures. The document provides guidance on bucket replacement pin removal and installation, hydraulic breaker operations with safety precautions, and chisel installation and removal protocols. Specifications include engine performance data (horsepower ratings, starting motor specifications, alternator output, battery capacity), weight information for both models, bucket capacity ratings, travel speed data, swing speed, and track shoe dimensions. The manual documents torque specifications for bolts and nuts to ensure proper fastening of hydraulic system connections, ensuring proper dynamic load distribution.

FAQ

Confirm the **recommended** torque value for standard cap bolts? keyboard_arrow_down

115 N·m dry specification is required for structural integrity on metric M6-M30 fasteners, with variations based on bolt diameter and width across flats.

What **calibrated** hydraulic oil capacity maintains proper operation? keyboard_arrow_down

22 liters (5.81 US gallons, 4.84 UK gallons) for the hydraulic tank refill capacity ensures optimal performance during every 2000-hour service intervals.

Identify the **applicable** maximum breaker operating ratio for maintenance intervals? keyboard_arrow_down

100% breaker operating ratio requires oil replacement every 500 hours on new machines when using hydraulic breaker attachment, versus 2000 hours for standard bucket operations.

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This manual is incredibly detailed and user-friendly. The diagrams make understanding complex operations much easier. Plus, the download process was smooth and the support team responded quickly to my queries!