2007 Harley-Davidson Dyna models repair manual

Table of Contents

GENERAL INFORMATION

1. Foreword

   • Introduction
   • Manual Organization

2. Safety

   • Safety Precautions
   • Important Safety Notices

3. Specifications

   • General Specifications
   • Torque Specifications

4. Tools

   • Recommended Tools
   • Special Tools

ROUTINE MAINTENANCE

1. Maintenance Schedule

   • Service Intervals
   • Maintenance Checklist

2. Lubrication

   • Engine Oil
   • Primary Chaincase Lubricant
   • Transmission Lubricant

3. Inspection

   • Pre-Ride Inspection
   • Detailed Inspection Procedures

4. Adjustments

   • Clutch Adjustment
   • Brake Adjustment
   • Throttle and Idle Cable Adjustment

ENGINE

1. Engine Removal and Installation

   • Engine Removal Procedure
   • Engine Installation Procedure

2. Engine Disassembly and Reassembly

   • Cylinder Head
   • Valves and Springs
   • Pistons and Cylinders

3. Fuel System

   • Fuel Tank Removal and Installation
   • Carburetor
   • Fuel Injection System

4. Cooling System

   • Cooling System Overview
   • Radiator and Hoses

TRANSMISSION

1. Transmission Removal and Installation

   • Transmission Removal Procedure
   • Transmission Installation Procedure

2. Transmission Disassembly and Reassembly

   • Gears and Shafts
   • Bearings and Seals

3. Clutch System

   • Clutch Removal and Installation
   • Clutch Adjustment

4. Drive Belt and Sprockets

   • Drive Belt Inspection
   • Sprocket Replacement

ELECTRICAL SYSTEM

1. Battery

   • Battery Maintenance
   • Battery Testing and Replacement

2. Charging System

   • Alternator
   • Voltage Regulator

3. Ignition System

   • Ignition Coil
   • Spark Plugs

4. Lighting System

   • Headlight
   • Taillight and Turn Signals

5. Wiring Diagram

   • Wiring Schematic
   • Troubleshooting Electrical Issues

BRAKES

1. Brake System Overview

   • Brake Components
   • Brake Operation

2. Front Brake

   • Front Brake Removal and Installation
   • Front Brake Adjustment

3. Rear Brake

   • Rear Brake Removal and Installation
   • Rear Brake Adjustment

4. Brake Bleeding

   • Brake Fluid Bleeding Procedure

SUSPENSION

1. Front Suspension

   • Fork Removal and Installation
   • Fork Oil Replacement

2. Rear Suspension

   • Shock Absorber Removal and Installation
   • Shock Absorber Adjustment

3. Suspension Inspection

   • Inspecting Suspension Components
   • Suspension Troubleshooting

FRAME

1. Frame Overview

   • Frame Components
   • Frame Inspection

2. Seat

   • Seat Removal and Installation
   • Seat Adjustment

3. Footrests and Foot Controls

   • Footrest Removal and Installation
   • Foot Control Adjustment

FUEL SYSTEM

1. Fuel Tank

   • Fuel Tank Removal and Installation
   • Fuel Tank Inspection

2. Carburetor

   • Carburetor Removal and Installation
   • Carburetor Adjustment

3. Fuel Injection

   • Fuel Injection System Overview
   • Fuel Injection Troubleshooting

EXHAUST SYSTEM

1. Exhaust Overview

   • Exhaust Components
   • Exhaust Operation

2. Exhaust Removal and Installation

   • Exhaust Pipe Removal
   • Muffler Installation

3. Exhaust Inspection

   • Inspecting Exhaust Components

BODY

1. Body Panels

   • Body Panel Removal and Installation
   • Body Panel Adjustment

2. Windshield

   • Windshield Removal and Installation
   • Windshield Adjustment

3. Luggage

   • Saddlebag Installation
   • Luggage Rack Installation

WHEELS AND TIRES

1. Wheels

   • Wheel Removal and Installation
   • Wheel Inspection

2. Tires

   • Tire Removal and Installation
   • Tire Inspection

3. Wheel Alignment

   • Checking Wheel Alignment
   • Adjusting Wheel Alignment

INDEX

1. Comprehensive Index
   • Index for Quick Reference