1965-1978 Johnson Evinrude 1.5 hp - 235 hp outboard motor service repair handbook
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1965-1978 Johnson Evinrude 1.5 hp - 235 hp outboard motor service repair handbook - Technical Specifications
- File Size:
- 193.53 MB
- File Type:
- ZIP
- Language:
- English
- Printable:
- Yes
- Estimated Download Time:
- 3.96 Minutes
- Delivery Format:
- Digital (PDF) - Instant Access
- Category:
- Outboard
- Brand:
- Evinrude
Evinrude Models and Parts Covered in this Outboard Manual
Model: 1.5 hp -235 hp
- 1.5 hp
- 3 hp
- 4 hp
- 5 hp
- 5.5 hp
- 6 hp
- 7.5 hp
- 9.5 hp
- 9.9 hp
- 10 hp
- 15 hp
- 18 hp
- 20 hp
- 25 hp
- 28 hp
- 30 hp
- 35 hp
- 40 hp
- 45 hp
- 50 hp
- 55 hp
- 60 hp
- 65 hp
- 70 hp
- 75 hp
- 85 hp
- 88 hp
- 90 hp
- 100 hp
- 115 hp
- 135 hp
- 140 hp
- 150 hp
- 175 hp
- 185 hp
- 200 hp
- 235 hp
Production/model years: 1965, 1966, 1967, 1968, 1969, 1970, 1971, 1972, 1973, 1974, 1975, 1976, 1977, 1978.
Evinrude 1965-1978 Johnson Evinrude 1.5 hp - 235 hp outboard motor service repair handbook - Complete Manual Information
Table of Contents
Chapter One: General Information
- Identification
- Model Numbers
- Serial Number Locations
- Specifications
- Engine Specifications
- Fuel and Oil Recommendations
- Tools and Materials
- Special Tools
- Standard Tools
Chapter Two: Lubrication, Periodic Maintenance, and Tune-up
- Lubrication
- Lubrication Points
- Types of Lubricants
- Periodic Maintenance Schedule
- Monthly Checks
- Annual Checks
- Engine Tune-up Procedures
- Spark Plug Maintenance
- Carburetor Adjustment
- Timing Adjustment
Chapter Three: Troubleshooting
- Engine Will Not Start
- Fuel System Check
- Ignition System Check
- Engine Misfires
- Spark Plug Check
- Ignition Coil Check
- Poor Performance
- Carburetor Issues
- Compression Check
- Electrical Problems
- Battery Issues
- Wiring Check
- Fuel System Problems
- Fuel Pump Check
- Fuel Line Inspection
- Cooling System Problems
- Water Pump Check
- Thermostat Check
Chapter Four: Fuel System
- Carburetor Adjustment
- Idle Speed Adjustment
- Mixture Adjustment
- Fuel Pump
- Fuel Pump Disassembly
- Fuel Pump Assembly
- Fuel Lines
- Inspection and Replacement
- Fuel Tank
- Cleaning and Maintenance
Chapter Five: Electrical System
- Ignition System
- Points and Condenser
- Electronic Ignition
- Charging System
- Alternator Check
- Regulator/Rectifier Check
- Battery Maintenance
- Battery Charging
- Battery Replacement
- Wiring Diagrams
- Color Codes
- Schematic Diagrams
Chapter Six: Engine Repair and Overhaul
- Cylinder Head Removal and Installation
- Cylinder Head Torque Sequence
- Gasket Replacement
- Piston and Connecting Rod Removal and Installation
- Piston Ring Installation
- Connecting Rod Bolt Torque
- Crankshaft Removal and Installation
- Main Bearing Inspection
- Crankshaft End Play Adjustment
- Engine Block Disassembly and Reassembly
- Block Cleaning
- Reassembly Tips
Chapter Seven: Lower Unit
- Lower Unit Removal and Installation
- Propeller Shaft Removal
- Gearcase Seal Replacement
- Water Pump Maintenance
- Impeller Replacement
- Water Pump Housing Inspection
- Gearcase Disassembly and Reassembly
- Gear Inspection
- Bearing Replacement
Chapter Eight: Manual Starter
- Starter Rope Replacement
- Rope Routing
- Recoil Spring Tension
- Recoil Spring Replacement
- Spring Installation
- Lubrication Points
Chapter Nine: Electric Motors
- Electric Motor Troubleshooting
- Common Issues
- Diagnostic Procedures
- Electric Motor Maintenance
- Brush Replacement
- Armature Inspection
Chapter Ten: Supplement 1976-1978 Service Information
- Model Changes and Updates
- New Specifications
- Updated Parts
- Updated Specifications
- Engine Changes
- Performance Improvements
- Revised Maintenance Procedures
- New Lubrication Points
- Updated Service Intervals
Index
- Page 209
Download Instructions for Evinrude Outboard Manual
Frequently Asked Questions - Evinrude Outboard Manual
What does this Evinrude manual cover?
This comprehensive service manual covers detailed repair procedures, maintenance schedules, troubleshooting guides, and technical specifications for 1965-1978 Johnson Evinrude 1.5 hp - 235 hp outboard motor service repair handbook. It includes information for the following models: **Model: 1.5 hp -235 hp** - 1.5 hp - 3 hp - 4 hp - 5 hp - 5.5 hp - 6 hp - 7.5 hp - 9.5 hp - 9.9 hp - 10 hp - 15 hp - 18 hp - 20 hp - 25 hp - 28 hp - 30 hp - 35 hp - 40 hp - 45 hp - 50 hp - 55 hp - 60 hp - 65 hp - 70 hp - 75 hp - 85 hp - 88 hp - 90 hp - 100 hp - 115 hp - 135 hp - 140 hp - 150 hp - 175 hp - 185 hp - 200 hp - 235 hp Production/model years: 1965, 1966, 1967, 1968, 1969, 1970, 1971, 1972, 1973, 1974, 1975, 1976, 1977, 1978..
Is this manual suitable for beginners?
Yes, this Evinrude manual is designed for both professional technicians and DIY enthusiasts. It includes step-by-step procedures with clear illustrations and safety guidelines for Outboard maintenance and repair.
What file format will I receive?
You will receive this manual as a ZIP file (193.53 MB), which is compatible with all devices. The manual is fully searchable and printable for your convenience.
How quickly can I access the manual after purchase?
You'll receive instant access to your Evinrude Outboard manual immediately after payment completion. The download link is valid for 3 days, with lifetime re-download guarantee.
Can I print specific sections of the manual?
Absolutely! This digital manual allows you to print any section you need, from individual pages to complete chapters, making it perfect for workshop use.
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