1998-2001 Honda TRX450S / TRX450ES Foreman ATV Service Manual

Technician-level documentation for Honda TRX450S and TRX450ES ATVs, covering 1998-2001 models. Detailed diagrams and procedures for comprehensive maintenance and repair. Includes part numbers.

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Document Details

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Document Number / Seller:
29655 / Robert Thompson
File Size:
39.73 MB
File Type:
PDF
Language:
English
Pages:
424
Printable:
Yes
Category:
ATV
Last updated / verified
Oct 8, 2025

Models Covered & Key Technical Specifications

Honda TRX450S Fourtrax Foreman's & TRX450ES Fourtrax ForemanES (N/A) – 1998-2001

Technical reference for TRX450S / TRX450ES. Comprehensive maintenance and repair procedures in this Archive.

  • Maximum Spacing Data: For optimal operation, 1.961 mm (77.2 in) establishes the overall length Architecture.
  • Specific Dimensional Tolerance: For optimal operation, 1,156 mm (45.5 in) establishes the overall length Framework.
  • Fundamental Velocity Specs: 917 mm (36.1 in) -- signifies the overall length consumption Threshold.
  • Specific Output Quality: The chassis requires 905 mm (35.6 in) for standard operation Logic.
  • Rated Gap Specs: Maximum throughput reaches 897 mm (35.3 in) Parameters.
  • Specific Dimensional Tolerance: For optimal operation, 192 mm (7.6 in) defines the overall length Framework.

Professional Workshop Service Manual & Technical Specifications

Honda TRX450S Fourtrax Foreman's & TRX450ES Fourtrax ForemanES ATV Service Manual: 1998-2001 Knowledge-Base

1998-2001 Honda TRX450S/ES Foreman ATV Service Manual // ATV Repair-Classification / ATV System Logic // Complete service information and technical data. Logic.

Systems This manual details various systems of the Honda TRX450S and TRX450ES ATVs from 1998 to 2001. It covers engine, drivetrain, electrical, fuel, and lubrication systems, providing diagnostic and repair information for each.

Procedures It outlines specific procedures for component removal, installation, inspection, and adjustment. The document emphasizes correct procedures and specifications to ensure optimal performance and longevity of the ATV.

Introduction The introductory sections explain how to use the manual, including important safety notices, symbols, and general information pertinent to servicing these models. It's designed for technicians and knowledgeable owners.

Specification System-Path Framework
General Information Maintenance & Troubleshooting Data Repository
Frame/Body Panels/Exhaust System Component Removal & Installation Diagram-Based
Maintenance Schedule Intervals & Specifications Checklist
Engine Removal/Installation Procedures & Torque Values Component Focus
Clutch System Inspection & Repair Mechanical Insight

Specifications This manual provides detailed specifications for various components, including dimensions, tolerances, and fluid capacities, crucial for accurate servicing.

Torque specifications are documented for critical fasteners to ensure proper assembly and prevent structural misalignment prevention.

FAQ

What **designated** tools are needed for adjustment procedures? keyboard_arrow_down

07757-0010000 (Valve spring compressor) and 07742-0010100 (Valve guide drive, 5.5 mm) are among the specialized tools recommended for these adjustments.

Identify the **critical** pressure specifications for the brake system. keyboard_arrow_down

25 kPa (0.25 kgf/cm², 3.6 psi) is the standard cold tire pressure for both front and rear brakes.

What **required** procedures are part of the assembly sequence for the engine? keyboard_arrow_down

Engine oil capacity of 2.0 L (2.10 US qt, 1.76 Imp qt) after draining and 2.1 L (2.21 US qt, 1.85 Imp qt) at oil filter change are documented steps in the engine assembly sequence.

Determine the **specified** service interval parameters for the front brake. keyboard_arrow_down

390 Nm (3.3 kgf-m, 24 lb-ft) is the specified torque for the front and rear carrier mounting bolts, part of the service interval documentation.

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Reviews (3)

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This manual is incredibly detailed and easy to follow. The maintenance schedules and troubleshooting sections are invaluable for keeping my Honda running smoothly. Highly recommend!
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The support team was very responsive when I had questions about the manual. They provided helpful assistance that made my experience even better. The wiring diagrams are particularly useful!
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I appreciated the quick download process. The email with the download link arrived almost instantly, and the manual is comprehensive. It has helped me tackle several repairs with confidence.