- 2003 Kawasaki KFX400
- 2004 Kawasaki KFX400
- 2005 Kawasaki KFX400
- 2006 Kawasaki KFX400
2003-2006 Kawasaki KFX400 ATV service manual
Models covered in this manual:
File specifications
File type: ZIP
Language: English
Pages: 345
Printable: Yes
Estimated download time: 0.72 Minutes
$18.99
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Product Information
Table of Contents
1. Introduction
2. Specifications
- 2.1 Engine
- 2.2 Fuel system
- 2.3 Ignition system
- 2.4 Gearbox
- 2.5 Cutting attachment
- 2.6 Special accessories
- 2.6.1 For the user
- 2.6.2 For service
- 2.7 Tightening torques
3. Clutch - 3.1 Disassembly
- 3.2 Assembly
4. Engine - 4.1 Muffler / spark arresting screen
- 4.2 Leakage testing
- 4.2.1 Preparations
- 4.2.2 Pressure test
- 4.2.3 Vacuum test
- 4.3 Oil seals
- 4.4 Exposing the cylinder/spacer flange
- 4.5 Cylinder and piston
- 4.5.1 Removal
- 4.5.2 Installation
- 4.6 Piston rings
- 4.7 Crankcase
- 4.7.1 Removing the crankshaft
- 4.7.2 Installing the crankshaft
5. Ignition system
- 5.1 Spark plug terminal
- 5.2 Ignition module
- 5.2.1 Ignition timing
- 5.2.2 Removal and installation
- 5.3 Flywheel
6. Rewind starter - 6.1 General
- 6.2 Starter cover
- 6.3 Rewind spring
- 6.3.1 Replacement
- 6.3.2 Tensioning
- 6.4 Starter rope (ElastoStart)
- 6.5 Starter grip (ElastoStart)
- 6.6 Starter carrier/pawl
7. Throttle control - 7.1 Throttle trigger/interlock lever (throttle cable with one short-circuit wire)
- 7.2 Throttle cable with one short-circuit wire
- 7.3 Contact spring/detent spring in control handle (throttle cable with one short-circuit wire)
- 7.4 Throttle trigger/interlock lever (throttle cable with two short-circuit wires)
- 7.5 Throttle cable with two short-circuit wires
- 7.6 Adjusting the throttle cable
8. Fuel system - 8.1 Air filter
- 8.2 Carburetor
- 8.2.1 Leakage testing
- 8.2.2 Removal and installation
- 8.2.3 Adjustment (two adjusting screws)
- 8.2.4 Adjustment (one adjusting screw)
- 8.3 Tank vent
- 8.4 Pickup body
- 8.5 Fuel tank/hoses
9. AV system - 9.1 Repair
10. Shaft - 10.1 Cowhorn handle
- 10.2 Looped handle
- 10.3 Drive shaft/insulating tube
- 10.4 Protective tube
11. Cutting tool drive - 11.1 Bearing housing (FS 75)
- 11.2 Gearbox (FS 80, 85)
- 11.3 Gearbox (FC 75)
- 11.4 Clutch drum
12. Cutting device (HL 75) - 12.1 Gearbox
- 12.2 Cutting blade
- 12.3 Gearwheel
13. Special service tools and aids - 13.1 Special tools
- 13.2 Servicing aids
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