2003-2006 Kawasaki KFX400 ATV service manual

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Kawasaki 2003-2006 Kawasaki KFX400 ATV service manual - Technical Specifications

  • File Size: 35.10 MB
  • File Type: ZIP
  • Language: English
  • Pages: Pages: 345 ,
  • Printable: Yes
  • Estimated Download Time: 0.72 Minutes
  • Delivery Format: Digital (PDF) - Instant Access
  • Category: ATV
  • Brand: Kawasaki
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Kawasaki Models and Parts Covered in this ATV Manual

  • 2003 Kawasaki KFX400
  • 2004 Kawasaki KFX400
  • 2005 Kawasaki KFX400
  • 2006 Kawasaki KFX400

Kawasaki 2003-2006 Kawasaki KFX400 ATV service manual - Complete Manual Information

Table of Contents

1. Introduction
2. Specifications

  • 2.1 Engine
  • 2.2 Fuel system
  • 2.3 Ignition system
  • 2.4 Gearbox
  • 2.5 Cutting attachment
  • 2.6 Special accessories
    • 2.6.1 For the user
    • 2.6.2 For service
  • 2.7 Tightening torques
    3. Clutch
  • 3.1 Disassembly
  • 3.2 Assembly
    4. Engine
  • 4.1 Muffler / spark arresting screen
  • 4.2 Leakage testing
    • 4.2.1 Preparations
    • 4.2.2 Pressure test
    • 4.2.3 Vacuum test
  • 4.3 Oil seals
  • 4.4 Exposing the cylinder/spacer flange
  • 4.5 Cylinder and piston
    • 4.5.1 Removal
    • 4.5.2 Installation
  • 4.6 Piston rings
  • 4.7 Crankcase
    • 4.7.1 Removing the crankshaft
    • 4.7.2 Installing the crankshaft
      5. Ignition system
  • 5.1 Spark plug terminal
  • 5.2 Ignition module
    • 5.2.1 Ignition timing
    • 5.2.2 Removal and installation
  • 5.3 Flywheel
    6. Rewind starter
  • 6.1 General
  • 6.2 Starter cover
  • 6.3 Rewind spring
    • 6.3.1 Replacement
    • 6.3.2 Tensioning
  • 6.4 Starter rope (ElastoStart)
  • 6.5 Starter grip (ElastoStart)
  • 6.6 Starter carrier/pawl
    7. Throttle control
  • 7.1 Throttle trigger/interlock lever (throttle cable with one short-circuit wire)
  • 7.2 Throttle cable with one short-circuit wire
  • 7.3 Contact spring/detent spring in control handle (throttle cable with one short-circuit wire)
  • 7.4 Throttle trigger/interlock lever (throttle cable with two short-circuit wires)
  • 7.5 Throttle cable with two short-circuit wires
  • 7.6 Adjusting the throttle cable
    8. Fuel system
  • 8.1 Air filter
  • 8.2 Carburetor
    • 8.2.1 Leakage testing
    • 8.2.2 Removal and installation
    • 8.2.3 Adjustment (two adjusting screws)
    • 8.2.4 Adjustment (one adjusting screw)
  • 8.3 Tank vent
  • 8.4 Pickup body
  • 8.5 Fuel tank/hoses
    9. AV system
  • 9.1 Repair
    10. Shaft
  • 10.1 Cowhorn handle
  • 10.2 Looped handle
  • 10.3 Drive shaft/insulating tube
  • 10.4 Protective tube
    11. Cutting tool drive
  • 11.1 Bearing housing (FS 75)
  • 11.2 Gearbox (FS 80, 85)
  • 11.3 Gearbox (FC 75)
  • 11.4 Clutch drum
    12. Cutting device (HL 75)
  • 12.1 Gearbox
  • 12.2 Cutting blade
  • 12.3 Gearwheel
    13. Special service tools and aids
  • 13.1 Special tools
  • 13.2 Servicing aids

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Frequently Asked Questions - Kawasaki ATV Manual

What does this Kawasaki manual cover?

This comprehensive service manual covers detailed repair procedures, maintenance schedules, troubleshooting guides, and technical specifications for 2003-2006 Kawasaki KFX400 ATV service manual. It includes information for the following models: - 2003 Kawasaki KFX400 - 2004 Kawasaki KFX400 - 2005 Kawasaki KFX400 - 2006 Kawasaki KFX400.

Is this manual suitable for beginners?

Yes, this Kawasaki manual is designed for both professional technicians and DIY enthusiasts. It includes step-by-step procedures with clear illustrations and safety guidelines for ATV maintenance and repair.

What file format will I receive?

You will receive this manual as a ZIP file (35.10 MB), which is compatible with all devices. The manual is fully searchable and printable for your convenience.

How quickly can I access the manual after purchase?

You'll receive instant access to your Kawasaki ATV manual immediately after payment completion. The download link is valid for 3 days, with lifetime re-download guarantee.

Can I print specific sections of the manual?

Absolutely! This digital manual allows you to print any section you need, from individual pages to complete chapters, making it perfect for workshop use.

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John D.says...
This manual is incredibly detailed and easy to follow. It made my repairs a breeze!
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Emily R.says...
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Mike L.says...
I had a question about a part and the response was quick and very helpful. Highly recommend!