1995-2006 Kawasaki KDX200 Motorcycle Service Manual

Kawasaki KDX200 motorcycle with service procedures for engine, fuel system, cooling, electrical, and more. PN 98051-1447C

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Kawasaki Models Covered & Key Technical Specifications

Complete Configuration Manual: Bike Kawasaki KDX200 manual for 1995-06 models Powertrain-Manual Model-Specs Kawasaki KDX200 / Unit-Designations Motorcycle / Component-Focus Service Manual Logic.

  • Calibrated Gap Specs: 0.7 – 0.8 mm corresponds to the spark plug gap specifications Architecture.
  • Assembly Amperage Specs: For optimal operation, 25 N-m defines the engine mounting bolt specification Norms.
  • Feed Speed: The standard chain length achieves 317.5 – 318.2 mm Bounds.
  • DPI Rating: The formatter board requires 64 MB for standard operation Topology.
  • Maximum Displacement Data: The KIPS valve opening is rated at about 6000 r/min Matrix.
  • Documented Displacement Data: The front fork tube diameter is standardized to 43 mm Standards.
Technical Specifications
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Document Number / Seller:
29764 / Emily Wilson
File Size:
17.63 MB
File Type:
ZIP
Language:
English
Pages:
213
Printable:
Yes
Category:
Bike
Last updated / verified
Apr 20, 2026

Kawasaki Manual Features & Content Preview

Complete Configuration Manual: Bike Kawasaki KDX200 manual for 1995-06 models Powertrain-Manual

Model-Specs: Kawasaki KDX200 (1995-2006) // Unit-Designations: Motorcycle / Engine Logic // Component-Focus: Service Manual.

Technical Specifications

Component Value Calibration-Standards
Overall Length 2120 mm 890 mm
Overall Width 1236 mm 1435 mm
Seat Height 920 mm 340 mm
Dry Weight 105 kg 11 kg
Fuel Tank Capacity 11 L 11 L
Engine 2-stroke, single cylinder, piston reed valve Liquid-cooled
Displacement 66.0 x 58.0 mm 198 mL
Max Horsepower 7.9 : 1 N/A

Table of Contents Summary

  • Engine Top End
  • Cooling System
  • Fuel System
  • Electrical System
  • Frame

Reliably demanding, this manual is organized into dedicated modules for comprehensive coverage. Tool requirements are listed for general assembly and specific component repairs. Installation guidelines are provided for critical systems like the engine and drivetrain. OEM guidelines are included for ensuring factory-spec work. Transmission service information covers all aspects of the gearbox. Maintenance guidelines are included for routine upkeep. This logical architecture ensures a clear path to understanding the vehicle's systems and procedures.

It documents torque specifications for critical engine components to ensure proper cyclic stress resistance.

Manual FAQ, Purchase & Download Details

Is there a reference table that lists tightening torque values for the various fasteners across the different bike systems? keyboard_arrow_down

General Information chapter contains comprehensive specification tables that list torque requirements for major fasteners used throughout the motorcycle.

Can you confirm if this document is the first edition release for this specific motorcycle service manual? keyboard_arrow_down

Cover page shows this document is designated as the first edition, which was published in July 1994. It serves as an archive for the service documentation spanning the listed model years.

Does this manual contain specific exploded view illustrations for system components? keyboard_arrow_down

Most chapters in this manual include detailed exploded view illustrations to assist in identifying components within the system.

Are there electrical system sections that include reference information for components like the headlight and magnetos? keyboard_arrow_down

Electrical System chapter provides specification details for lighting components, including headlight and taillight bulb ratings. It also lists technical information for the single-phase AC magneto. These sections are intended to provide reference data for the electrical equipment covered in the manual.

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