1995-2006 Kawasaki KDX200 Motorcycle Service Manual

Kawasaki KDX200 motorcycle with service procedures for engine, fuel system, cooling, electrical, and more. PN 98051-1447C

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Document Details

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Document Number / Seller:
29764 / Emily Wilson
File Size:
17.63 MB
File Type:
ZIP
Language:
English
Pages:
213
Printable:
Yes
Category:
Bike
Last updated / verified
Jan 12, 2025

Models Covered & Key Technical Specifications

Complete Configuration Manual: Bike Kawasaki KDX200 manual for 1995-06 models Powertrain-Manual Model-Specs Kawasaki KDX200 / Unit-Designations Motorcycle / Component-Focus Service Manual Logic.

  • Calibrated Gap Specs: 0.7 – 0.8 mm corresponds to the spark plug gap specifications Architecture.
  • Assembly Amperage Specs: For optimal operation, 25 N-m defines the engine mounting bolt specification Norms.
  • Feed Speed: The standard chain length achieves 317.5 – 318.2 mm Bounds.
  • DPI Rating: The formatter board requires 64 MB for standard operation Topology.
  • Maximum Displacement Data: The KIPS valve opening is rated at about 6000 r/min Matrix.
  • Documented Displacement Data: The front fork tube diameter is standardized to 43 mm Standards.

Professional Workshop Service Manual & Technical Specifications

Complete Configuration Manual: Bike Kawasaki KDX200 manual for 1995-06 models Powertrain-Manual

Model-Specs: Kawasaki KDX200 (1995-2006) // Unit-Designations: Motorcycle / Engine Logic // Component-Focus: Service Manual.

Technical Specifications

Component Value Calibration-Standards
Overall Length 2120 mm 890 mm
Overall Width 1236 mm 1435 mm
Seat Height 920 mm 340 mm
Dry Weight 105 kg 11 kg
Fuel Tank Capacity 11 L 11 L
Engine 2-stroke, single cylinder, piston reed valve Liquid-cooled
Displacement 66.0 x 58.0 mm 198 mL
Max Horsepower 7.9 : 1 N/A

Table of Contents Summary

  • Engine Top End
  • Cooling System
  • Fuel System
  • Electrical System
  • Frame

Reliably demanding, this manual is organized into dedicated modules for comprehensive coverage. Tool requirements are listed for general assembly and specific component repairs. Installation guidelines are provided for critical systems like the engine and drivetrain. OEM guidelines are included for ensuring factory-spec work. Transmission service information covers all aspects of the gearbox. Maintenance guidelines are included for routine upkeep. This logical architecture ensures a clear path to understanding the vehicle's systems and procedures.

It documents torque specifications for critical engine components to ensure proper cyclic stress resistance.

FAQ

What is the **required** fluid capacity requirements for the KDX200? keyboard_arrow_down

0.7 L is the specified transmission oil capacity when the engine is completely dry.

Calculate the **specified** component identification for the cooling system. keyboard_arrow_down

1.1 L is the total coolant amount for the reserve tank, including radiator and engine.

What values are **essential** for the tire pressure adjustment procedures? keyboard_arrow_down

80 kPa (0.8 kg/cm², 11 psi) is the standard tire pressure for wet, muddy, or slippery conditions.

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Reviews (3)

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New
I found this manual incredibly useful for my bike repairs. The support team was professional and helped me with the download promptly. Great value!
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New
This manual covers everything you need to know for maintenance. The download process was smooth, and the support team was quick to respond to my questions. Highly recommend!
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New
The manual is comprehensive and well-organized. I appreciated the quick email response when I needed help with the download link. A must-have for any KDX200 rider!