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2000-2005 Harley-Davidson Softail repair manual Preview image 1
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2000-2005 Harley-Davidson Softail repair manual

Models covered in this manual:

  • Harley-Davidson Softail Standard
  • Harley Davidson Heritage Softail Classic
  • Harley-Davidson Softail Deuce
  • Harley-Davidson Fat Boy
  • Harley-Davidson Springer Softail

Serial Numbers:

  • Harley Davidson Softail Standard (2000): 1HD1BHY13YY027273 to 1HD1BHY13YY070000
  • Harley Davidson Heritage Softail Classic (2001): 1HD1BJY191Y015101 to 1HD1BJY191Y060000
  • Harley Davidson Softail Deuce (2002): 1HD1JBB1X2Y029101 to 1HD1JBB1X2Y090000
  • Harley Davidson Fat Boy (2003): 1HD1BXB1X3Y053101 to 1HD1BXB1X3Y058000
  • Harley Davidson Springer Softail (2004): 1HD1BYB164Y068101 to 1HD1BYB164Y070000
  • Harley Davidson Softail Standard (2005): 1HD1BHY175Y059101 to 1HD1BHY175Y099999

Production/Model Years: 2000, 2001, 2002, 2003, 2004, 2005

File specifications

File size: 30.57 MB
File type: PDF
Language: English
Pages:631

Printable: Yes
Estimated download time: 0.63 Minutes
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Product Information

Table of Contents

  1. General Information

    • Specifications
    • Fasteners
    • Torque Specifications
    • Lubrication and Maintenance
  2. Maintenance

    • Routine Safety Checks
    • Lubrication Schedule
    • Periodic Maintenance
    • Tune-Up Procedures
  3. Chassis

    • Frame
    • Front Suspension
    • Rear Suspension
    • Steering
  4. Engine

    • Engine Lubrication System
    • Engine Removal/Installation
    • Cylinder Head/Valves
    • Crankcase and Crankshaft
    • Pistons and Rings
  5. Fuel System

    • Carbureted Models
    • Fuel-Injection Models
    • Fuel Tank
    • Fuel Pump
  6. Drive/Transmission

    • Primary Drive
    • Clutch
    • Transmission
  7. Electrical System

    • Battery and Charging System
    • Ignition System
    • Lighting System
    • Wiring Diagrams
  8. Exhaust System

    • Exhaust Components
    • Inspection
    • Replacement
  9. Cooling System

    • Cooling System Components
    • Radiator
    • Water Pump
    • Thermostat
    • Coolant Replacement
  10. Brakes

    • Brake System
    • Front Brakes
    • Rear Brakes
    • Brake Adjustment
    • Parking Brake
  11. Wheels and Tires

    • Wheel Removal
    • Tire Replacement
    • Wheel Balancing
  12. Body

    • Frame Inspection
    • Bumper Replacement
    • Windshield
  13. Heating & Air Conditioning

    • HVAC System Overview
    • Heater Core Replacement
    • Air Conditioner Recharge
  14. Emissions Control System

    • Evaporative Emission Control System (California Models)
  15. Appendix

    • Troubleshooting
    • Special Tools
    • Service Data
    • Wiring Diagrams

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