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1981-1983 Honda ATC 200, ATC185 ATC185s ATV shop manual Preview image 1
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1981-1983 Honda ATC 200, ATC185 ATC185s ATV shop manual

Models covered in this manual:

ATC 200, ATC185 ATC185s

  • ATC 200
  • 1980 Honda ATC 185
  • 1981-1983 Honda ATC 185s
  • 1981-1983 Honda ATC 200

Production/model years: 1981, 1983, 1983

File specifications

File size: 25.28 MB
File type: PDF
Language: English

Printable: Yes
Estimated download time: 0.52 Minutes
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Product Information

Table of Contents

General Information

  1. General Safety

    • Safety Precautions
    • Handling Hazardous Materials
  2. Service Rules

    • Recommended Practices
    • Common Procedures
  3. Specifications

    • Technical Specifications
    • Model Identification
  4. Torque Values

    • Standard Torque Settings
    • Special Fasteners
  5. Tools

    • Required Tools
    • Special Tools
  6. Cable & Harness Routing

    • Wiring Diagrams
    • Cable Routing Pathways
  7. Maintenance Schedule

    • Regular Maintenance Intervals
    • Special Maintenance Intervals

Lubrication

  1. Lubrication Points

    • Engine Lubrication
    • Transmission Lubrication
  2. Types of Lubricants

    • Recommended Oils
    • Grease Specifications
  3. Maintenance Intervals

    • Lubrication Schedule
    • Oil Change Procedures

Inspection/Adjustment

  1. Periodic Maintenance

    • Inspection Procedures
    • Adjustment Procedures
  2. Valve Clearance

    • Adjustment Methods
    • Inspection Guidelines
  3. Brake System

    • Inspection and Adjustment
    • Brake Pad Replacement
  4. Wheel and Tire Maintenance

    • Tire Pressure and Condition
    • Wheel Alignment

Fuel System

  1. Fuel Tank and Lines

    • Inspection and Maintenance
    • Fuel Line Routing
  2. Carburetor

    • Carburetor Cleaning
    • Adjustment Procedures
  3. Fuel Filter

    • Replacement Procedure
    • Inspection Guidelines

Engine Removal/Installation

  1. Engine Removal

    • Preparation and Safety
    • Removal Process
  2. Engine Installation

    • Installation Steps
    • Post-installation Checks
  3. Special Tools

    • Required Tools for Removal
    • Required Tools for Installation

Cylinder Head/Valves

  1. Cylinder Head Removal

    • Disassembly Steps
    • Inspection Points
  2. Valve Adjustment

    • Adjustment Procedures
    • Tools Required
  3. Cylinder Head Installation

    • Assembly Steps
    • Torque Specifications

Cylinder/Piston

  1. Cylinder Removal

    • Removal Procedures
    • Inspection Guidelines
  2. Piston Inspection

    • Wear Limits
    • Replacement Criteria
  3. Cylinder Installation

    • Installation Procedures
    • Final Checks

Clutch/Oil Pump

  1. Clutch System

    • Clutch Removal and Inspection
    • Clutch Assembly
  2. Oil Pump

    • Oil Pump Removal
    • Oil Pump Inspection
  3. Oil Pump Installation

    • Assembly Instructions
    • Final Adjustments

Starter/AC Generator

  1. Starter Motor

    • Inspection and Testing
    • Replacement Procedures
  2. AC Generator

    • Function and Maintenance
    • Electrical Testing
  3. Charging System

    • Battery Charging and Maintenance
    • Voltage Regulator

Transmission/Crankshaft

  1. Transmission Overview

    • Components and Operation
    • Removal Procedures
  2. Crankshaft

    • Inspection and Measurement
    • Replacement Criteria
  3. Reassembly and Installation

    • Assembly Instructions
    • Final Checks

Front Wheel/Brake/Steering

  1. Front Wheel Assembly

    • Removal and Installation
    • Inspection Guidelines
  2. Suspension System

    • Fork Inspection
    • Suspension Adjustment
  3. Brake System

    • Brake Pad Replacement
    • Brake System Bleeding
  4. Steering System

    • Steering Component Inspection
    • Adjustment Procedures

Rear Wheel/Brake/Suspension

  1. Rear Wheel Assembly

    • Removal and Installation
    • Inspection Guidelines
  2. Brake System

    • Drum Brake Adjustment
    • Brake Shoe Replacement
  3. Suspension System

    • Rear Suspension Inspection
    • Adjustment Procedures

Rear Fender/Exhaust Pipe

  1. Rear Fender

    • Removal and Installation
    • Inspection and Repair
  2. Exhaust Pipe

    • Removal and Inspection
    • Installation Guidelines
  3. Heat Shields

    • Inspection and Replacement
    • Installation Instructions

Ignition System

  1. Ignition Overview

    • System Components
    • Operation Principles
  2. Spark Plug

    • Selection and Gap Adjustment
    • Replacement Procedure
  3. Ignition Coil

    • Inspection and Testing
    • Replacement Procedure

Lights/Switches

  1. Lighting System

    • Headlight Replacement
    • Taillight Maintenance
  2. Switches

    • Handlebar Switches
    • Ignition Switch
  3. Wiring Diagrams

    • Electrical Schematics
    • Troubleshooting

Wiring Diagram

  1. Electrical Schematic

    • Wiring Layout
    • Component Identification
  2. Harness Routing

    • Wiring Harness Paths
    • Connector Locations

Technical Feature

  1. Engine Features

    • Design and Construction
    • Performance Enhancements
  2. Suspension Features

    • Suspension Design
    • Adjustment Options
  3. Electrical Features

    • Electrical System Improvements
    • Diagnostics

Troubleshooting

  1. General Troubleshooting

    • Diagnostic Tips
    • Common Symptoms and Solutions
  2. Engine Problems

    • Starting Issues
    • Performance Issues
  3. Electrical Problems

    • Battery and Charging Issues
    • Lighting and Switch Problems

'82 ATC185s-200 Addendum

  1. Model Changes

    • Overview of Changes
    • Updated Specifications
  2. Updated Procedures

    • Maintenance Updates
    • Service Procedure Changes
  3. Parts List

    • New Parts Introduction
    • Replacement Parts

'83 ATC185s-200 Addendum

  1. Model Changes

    • Overview of Changes
    • Updated Specifications
  2. Updated Procedures

    • Maintenance Updates
    • Service Procedure Changes
  3. Parts List

    • New Parts Introduction
    • Replacement Parts

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