1980-1983 Honda ATC185 / ATC185S & ATC200 Shop Manual • P/N 6195803, August 1982
Honda Models Covered & Key Technical Specifications
Models: Honda ATC185, ATC185S, ATC200
Sub-models / Variants: 1980 ATC185, 1981–1983 ATC185S, 1981–1983 ATC200, USA model, Canada model
Model Years: 1980–1983
Technical Data:
- Engine type: Air-cooled 4-stroke, single cylinder inclined 15°
- Engine displacement: 180.2 cc (11.01 cu in)
- Bore x stroke: 63.0 x 57.8 mm (2.48 x 2.28 in)
- Compression ratio: 8.0:1
- Maximum horsepower: 13 BHP at 7,000 rpm
- Maximum torque: 1.38 kg-m (9.26 ft-lb) at 5,500 rpm
- Intake valve clearance: 0.05 mm (0.002 in)
- Exhaust valve clearance: 0.05 mm (0.002 in)
- Oil capacity: 1.35 liters (1.43 US qt) at disassembly
- Transmission: 5-speed constant mesh
- Ignition system: CDI
- Ignition timing: 10° BTDC at idle, 30° BTDC at 3,350 rpm
Honda Manual Features & Content Preview
Honda ATC185, ATC185S, and ATC200 Technical Coverage
- Official 228-page Honda OEM publication (P/N 6195803, August 1982) detailing the 1980 ATC185 and 1981–1983 ATC185S/ATC200 three-wheelers
- Provides a complete descriptive index of all factory repair documentation and component layouts
- Features 47 detailed exploded-view diagrams, 16 maintenance-schedule tables, and specific torque-value charts for precision assembly
- Delivered as an instant direct download the moment checkout is complete
- Fully indexed, searchable PDF format allows fast navigation across all chapters and appendices
- Documents technical variances for the 1981–1983 model-year evolution of the ATC185S and ATC200 power plants and transmissions
Manual Content Summary
This factory publication delivers a thorough breakdown of the Honda ATC185, ATC185S, and ATC200 series. Designed to streamline workflow in the shop, it eliminates guesswork. Equipment data is organized into dedicated engine, chassis, and electrical sections. Early chapters establish general service principles, standard maintenance schedules, and essential tools. Subsequent sections detail the fuel system, cylinder head, piston assembly, clutch, and transmission. When inspecting vintage ATVs, safely handling potentially hazardous materials like degraded fuel lines or old brake components requires proper workspace ventilation and certified protective gear. Specialized addenda address the unique component requirements across the 1981, 1982, and 1983 production years. Ultimately, this literature functions as a reference for original technical specifications rather than a step-by-step repair walkthrough.
Specification Highlights
Technical data is clearly presented for major systems to speed up diagnostic and rebuild work. The cylinder head specification table documents intake and exhaust valve clearances at 0.05 mm. Engine compression is listed at 11 ± 1 kg/cm². Fuel system parameters for the PD35A carburetor include a main jet size of #95 and a float level of 12.5 mm. Electrical ignition timing is specified as 10° BTDC at idle for the CDI system. Reference values for piston, valve guide, and bearing wear are provided in detailed tolerance charts to support mechanical inspection.
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