1980-1983 Honda ATC185 / ATC185S & ATC200 Shop Manual
Honda ATC185, ATC185S & ATC200 troubleshooting and repair reference for 1980-1983 models. Documents all procedures and specifications. PN 6195803.
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Sample pages from the 1980-1983 Honda ATC185 / ATC185S & ATC200 Shop Manual manual
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Honda Models Covered & Key Technical Specifications
Models: Honda ATC185, ATC185S, ATC200
Sub-models / Variants: 1980 ATC185, 1981–1983 ATC185S, 1981–1983 ATC200, USA model, Canada model
Build Years: 1980–1983
Technical Data:
- Engine type: Air-cooled 4-stroke, single cylinder inclined 15°
- Engine displacement: 180.2 cc (11.01 cu in)
- Bore x stroke: 63.0 x 57.8 mm (2.48 x 2.28 in)
- Compression ratio: 8.0:1
- Maximum horsepower: 13 BHP at 7,000 rpm
- Maximum torque: 1.38 kg-m (9.26 ft-lb) at 5,500 rpm
- Intake valve clearance: 0.05 mm (0.002 in)
- Exhaust valve clearance: 0.05 mm (0.002 in)
- Oil capacity: 1.35 liters (1.43 US qt) at disassembly
- Transmission: 5-speed constant mesh
- Ignition system: CDI
- Ignition timing: 10° BTDC at idle, 30° BTDC at 3,350 rpm
Honda Manual Features & Content Preview
Honda ATC185, ATC185S, and ATC200 Technical Coverage
- Covers 1980 Honda ATC185 and 1981–1983 Honda ATC185S/ATC200 three-wheeled all-terrain vehicles, including variant-specific addenda for ignition, chassis, and engine configurations
- Official Honda OEM publication P/N 6195803, dated August 1982
- Contains 47 detailed exploded-view diagrams, 16 maintenance-schedule tables, and specific torque-value charts for engine and chassis assembly
- Delivered as a direct download the moment payment clears
- Indexed PDF search covers every chapter and appendix
- This 1982 edition documents technical variances for the 1981–1983 model-year evolution of the ATC185S and ATC200 power plants and transmission systems
Manual Content Summary
This factory shop manual provides a complete overview of service and maintenance for the Honda ATC185, ATC185S, and ATC200 series. Early chapters establish general safety principles, standard maintenance schedules, and essential tools required for vehicle care. Subsequent sections categorize the equipment into engine, chassis, and electrical domains, detailing the fuel system, cylinder head, piston assembly, clutch, and transmission. Specialized addenda chapters at the end of the document specifically address the unique component requirements for the 1981, 1982, and 1983 production years.
Specification Highlights
Technical data is presented for major systems, including torque values for the cylinder head bolts, clutch nuts, and steering stem. The cylinder head specification table documents intake and exhaust valve clearances at 0.05 mm. Engine compression is listed at 11 ± 1 kg/cm² in the technical manual specifications block. Fuel system parameters for the PD35A carburetor include a main jet size of #95 and a float level of 12.5 mm. Electrical ignition timing is specified as 10° BTDC at idle for the CDI system. Reference values for piston, valve guide, and bearing wear are included in detailed tolerance charts to support mechanical inspection. Note: This page is a contents overview for the manual. It does not provide repair or diagnostic instructions.
An official 228-page Honda OEM shop manual covering the 1980–1983 ATC185, ATC185S, and ATC200, documenting engine, chassis, electrical, and maintenance specifications for the 6195803-series build.
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