2012 Honda FourTrax Foreman 4x4 Series Service Manual

Service documentation for the FourTrax Foreman 4x4 (2012) models including TRX500FM, TRX500FE, TRX500FPM, and TRX500FPE. PN 61KRN00

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Technical Safety Notice
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This official OEM document is intended for professional technicians and skilled operators. Performing service on mechanical equipment involves inherent risks. By purchasing, you acknowledge that RepairLoader provides original manufacturer data for informational purposes. Always prioritize safety: use correct tools, wear protective gear, and consult a certified professional if you are uncertain of any procedure.

Honda Models Covered & Key Technical Specifications

Models: TRX500FM, TRX500FE, TRX500FPM, TRX500FPE
Sub-models / Variants: 4WD/Left foot operated gearshift, 4WD/Electric shift program (ESP), 4WD/Left foot operated gearshift/Electric Power Steering (EPS), 4WD/Electric shift program (ESP)/Electric Power Steering (EPS)
Build Years: 2012
Technical Data:

  • Engine displacement: 475 cm³
  • Bore and stroke: 92.0 x 71.5 mm
  • Compression ratio: 9.5:1
  • Fuel system: PGM-FI (Programmed Fuel Injection)
  • Transmission: 5-speed constant mesh with reverse
  • Ground clearance: 194 mm (7.6 in)
  • Idle speed: 1,400 ± 100 rpm
Technical Specifications
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Document Number / Seller:
29937 / Walter Martin
File Size:
70.00 MB
File Type:
PDF
Language:
English
Pages:
564
Printable:
Yes
Category:
ATV
Last updated / verified
Jun 26, 2025

Honda Manual Features & Content Preview

Technical Scope of the 2012 Honda TRX500 Service Manual

  • Covers the 2012 Honda TRX500 series, including FM, FE, FPM, and FPE variants with 4WD, ESP, and EPS configurations
  • Official Honda factory publication, first edition for the 2012 model year
  • Contains 564 pages of technical specifications, PGM-FI system troubleshooting, and electrical wiring diagrams
  • Accessible immediately after purchase via secure download
  • Indexed PDF structure allows for keyword-based search of every chapter and appendix
  • Re-download the file any time, no expiration
  • This 564-page document provides the baseline technical data required for standard maintenance on the 2012 Honda TRX500 series including engine, chassis, and drivetrain components

Component and System Documentation

The 2012 Honda TRX500 service manual details service operations across the entire unit. Core sections address the PGM-FI system, ignition, and electric starter, alongside mechanical chapters covering the cylinder head, piston assembly, clutch linkage, and transmission. Chassis maintenance instructions focus on suspension, steering, and braking systems. The document provides detailed torque value tables and lubrication charts specifically for the 2012 Honda TRX500, helping identify correct fluid capacities, clearances, and bolt-tightening specifications.

Technical Preview and Specifications

Specification highlights include the 475 cm³ longitudinal engine displacement and 9.5:1 compression ratio. Intake valve clearance is specified at 0.15 ± 0.02 mm in the cylinder head specification table. Engine oil capacity after draining is documented at 2.9 liters for the 2012 Honda TRX500 series. The fuel pump flow is rated at a minimum of 125 cm³ per 10 seconds. Reference values for spark plug gaps, sensor resistances, and torque sequences for suspension and frame components are included throughout the technical reference chapters. This 564-page OEM manual provides comprehensive maintenance and component service data for the 2012 Honda TRX500 series, documenting engine, chassis, electrical, and PGM-FI specifications for all four major model variants.

Manual FAQ, Purchase & Download Details

Can I reference wiring diagrams and connector pinouts for the electrical systems within this manual? keyboard_arrow_down

Document includes a dedicated wiring diagrams chapter and references connector information to assist with understanding the electrical layout of the vehicle.

Which specification tables provide tightening values and component tolerances for the engine and chassis? keyboard_arrow_down

Manual features comprehensive specification tables located in the first chapter that list tightening torque values, valve clearance references, and wear limits for key components. These tables are organized by system to provide clear access to technical reference categories.

What system coverage and chapter organization does this service manual provide for the TRX500 models? keyboard_arrow_down

564-page document covers the 2012 TRX500FM, FE, FPM, and FPE models across a wide range of chapters, including engine, transmission, cooling, and electrical systems. It provides detailed exploded views and system illustrations for components throughout the machine.

Does the document include data regarding fluid capacities and lubricant specifications? keyboard_arrow_down

Manual lists fluid capacities and recommended lubricant types for the engine, cooling system, and drive train within the specification sections.

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