2009 Harley-Davidson Touring FLHT, FLHTC, FLHTCU, FLTR, FLHX, FLHR, FLHRC, and FLHTCUTG Service Manual (P/N 99483-09)
702 Pages • 42.78 MB • Instant, Printable PDF
Harley-Davidson Models Covered & Key Technical Specifications
Models: FLHT, FLHTC, FLHTCU, FLTR, FLHX, FLHR, FLHRC, FLHTCUTG
Sub-models / Variants: Electra Glide, Road Glide, Street Glide, Road King, Road King Classic, Ultra Classic, Shrine, Sidecar
Trade Names: Harley-Davidson, Twin Cam 96
Model Years: 2009
Technical Data:
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Engine: Twin Cam 96 (1584 cc) air-cooled V-twin, fuel-injected
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Fuel capacity: 6.00 gal (22.71 L)
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Engine oil capacity: 4.00 qt. (3.79 L)
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Primary chaincase capacity: 1.40 qt. (1.32 L)
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Transmission oil capacity: 1.00 qt. (0.95 L)
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Spark plug gap: 0.038–0.043 in. (0.97–1.09 mm)
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Drive belt deflection (FLHX): 1/4–5/16 in. (6.4–7.9 mm)
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Drive belt deflection (FLHR/C, FLHT/C/U, FLTR): 3/8–7/16 in. (9.5–11.1 mm)
Harley-Davidson Manual Features & Content Preview
- Covers all 2009 Touring models (FLHT, FLHTC, FLHTCU, FLTR, FLHX, FLHR, FLHRC, and FLHTCUTG) equipped with the 1584 cc Twin Cam 96 engine
- Official Harley-Davidson OEM publication (P/N 99483-09)
- 17 comprehensive chapters detailing chassis, engine, fuel system, drive, transmission, electrical, and ABS components
Technical Scope and Shop Application
This official workshop resource serves as the definitive technical reference for the '09 Touring platform. It outlines everything from routine maintenance schedules to complete engine and chassis overhauls. Inside, mechanics will find the exact factory parameters for Electronic Fuel Injection (EFI) diagnostics, automatic chain tensioners, and clutch adjustments. Performing heavy maintenance on motorcycles carries inherent risks; referencing these exact factory specifications is critical to ensure both rider safety and long-term mechanical reliability. Detailed sections on ignition data, spark plug gaps, and steering head bearing adjustments ensure technicians can easily maintain the specific front-end geometry required for these heavyweight bikes.
Specifications and Factory Data
Technical data provided in this manual includes comprehensive torque values for all chassis, engine, and electrical fasteners. It outlines precise fluid capacities: 4.0 quarts for the engine, 1.0 quart for the transmission, and 1.40 quarts for the primary chaincase. You will also find factory-mandated procedures for spark plug gapping (torqued to 12-18 ft-lbs) and steering head bearing lubrication utilizing Special Purpose Grease (Part No. 99857-97). Furthermore, the guide features detailed suspension pressure tables tailored for both solo riders and passengers based on total payload weight. Spanning 702 pages, this OEM service document delivers the complete, unfiltered technical blueprint for the entire 2009 Touring lineup.
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