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1984-1993 Yamaha FJ1100, FJ1200 service manual Preview image 1
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1984-1993 Yamaha FJ1100, FJ1200 service manual

Models covered in this manual:

FJ1100, FJ1200 / Yamaha Motor Corp., Ltd

  • 1984 Yamaha FJ1100
  • 1985 Yamaha FJ1100
  • 1986 Yamaha FJ1200
  • 1987 Yamaha FJ1200
  • 1988 Yamaha FJ1200
  • 1989 Yamaha FJ1200
  • 1990 Yamaha FJ1200
  • 1991 Yamaha FJ1200
  • 1992 Yamaha FJ1200
  • 1993 Yamaha FJ1200

File specifications

File size: 44.88 MB
File type: ZIP
Language: English

Printable: Yes
Estimated download time: 0.92 Minutes
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Product Information

Table of Contents

General Information

  1. Specifications
    • Model Specifications
    • Torque Specifications
    • Fluid Capacities
  2. Special Tools
    • Required Tools
    • Tool Usage

Periodic Inspection and Adjustment

  1. Maintenance Schedule
    • Periodic Maintenance Chart
  2. Inspection Procedures
    • Engine Inspection
    • Chassis Inspection
    • Electrical System Inspection
  3. Adjustment Procedures
    • Valve Clearance Adjustment
    • Clutch Adjustment
    • Brake Adjustment

Engine Overhaul

  1. Engine Removal
    • Engine Removal Procedure
    • Engine Installation Procedure
  2. Cylinder Head
    • Removal and Inspection
    • Installation and Adjustment
  3. Pistons and Crankshaft
    • Piston Removal and Inspection
    • Crankshaft Removal and Inspection
    • Assembly Procedures

Fuel System

  1. Carburetor
    • Removal and Disassembly
    • Cleaning and Inspection
    • Assembly and Installation
  2. Fuel Pump
    • Removal and Inspection
    • Installation and Testing

Cooling System

  1. Radiator
    • Removal and Inspection
    • Installation and Testing
  2. Water Pump
    • Removal and Inspection
    • Installation and Testing

Chassis

  1. Front Fork
    • Removal and Inspection
    • Assembly and Installation
  2. Rear Suspension
    • Removal and Inspection
    • Assembly and Installation
  3. Wheels and Tires
    • Removal and Inspection
    • Installation and Balance

Electrical System

  1. Wiring Diagram
    • Complete Wiring Schematic
  2. Battery
    • Inspection and Maintenance
    • Charging and Replacement
  3. Charging System
    • Alternator Removal and Inspection
    • Regulator/Rectifier Testing
  4. Ignition System
    • Spark Plug Inspection
    • Ignition Coil Testing

Troubleshooting

  1. Engine Issues
    • Starting Problems
    • Performance Issues
  2. Electrical Issues
    • Charging Problems
    • Lighting Problems
  3. Chassis Issues
    • Handling Problems
    • Braking Problems

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