2004 Jeep Grand Cherokee WJ Service Manual

Covers Laredo, Limited, Overland, Sport, Special Edition, Freedom Edition, Columbia Edition models. Comprehensive service data for 2004.

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Jeep Models Covered & Key Technical Specifications

Models: Jeep Grand Cherokee WJ, Jeep Grand Cherokee WG
Sub-models / Variants: Laredo, Limited, Overland, Sport, Special Edition, Freedom Edition, Columbia Edition, 4X2, 4X4, LHD, RHD, 2.7L Diesel, 4.0L Gasoline, 4.7L Gasoline, 4.7L High Output
Build Years: 2004
Serial Numbers: 12–17 (Vehicle Build Sequence)
Technical Data:

  • Engine displacement: 2.7L, 4.0L, 4.7L
  • Fuel type: Gasoline, Diesel, E-85
  • Transmission type: 4-speed automatic, 5-speed automatic (545RFE, NAG1), 42RE
  • Drive system: 4X2, 4X4 (Quadra-Trac, Selec-Trac)
  • Axle types: 186 FBI (Model 30), 198 RBI (Model 35), 226 RBA (Model 44)
  • Transfer cases: NV147, NV242, NV247
  • Alignment specs (Preferred Front): Caster +6.75°, Camber -0.37°, Total Toe-In +0.20°
  • Cooling system capacity (4.7L): 13.7 L (14.5 qts.)
Technical Specifications
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Document Number / Seller:
30002 / Richard Lewis
File Size:
86.75 MB
File Type:
PDF
Language:
English
Pages:
2333
Printable:
Yes
Category:
SUV
Last updated / verified
Dec 28, 2025

Jeep Manual Features & Content Preview

2004 Jeep Grand Cherokee WJ Service Manual Coverage

  • Covers 2004 Jeep Grand Cherokee WJ and WG variants, including Laredo, Limited, Overland, and Special Edition trims equipped with 4.0L, 4.7L, and 2.7L Diesel engines
  • Official DaimlerChrysler publication 7.0M1202, copyrighted 2002
  • Contains 50+ exploded-view diagrams, comprehensive torque tables, and detailed suspension alignment specifications
  • Downloads to your account within seconds of checkout
  • Permanent availability in your purchase account — no re-buy required
  • Laid out for standard letter and A4 printing
  • OCR text layer lets you jump to a torque spec by keyword
  • This 2333-page technical library is the master reference for the 2004 WJ-series, encompassing drivetrain, suspension, and axle configuration data for all regional specifications.

Drivetrain and Suspension Scope

The 2004 Jeep Grand Cherokee service manual provides technical data for the maintenance and assembly of the WJ platform. Content includes procedures for the front and rear suspension systems, covering shock absorber, coil spring, stabilizer bar, and control arm removal. The manual also details hub and bearing service, steering linkage adjustments, and comprehensive wheel alignment data, including caster, camber, and toe specifications for standard and Up-Country suspensions. Axle and driveline documentation covers propeller shaft vibration analysis, universal joint replacement, and detailed internal differential repair, including the Vari-Lok system.

Technical Data and Specifications

Engine oil capacities are listed at 5.7 L for 4.0L and 4.7L gasoline engines, while the 2.7L diesel requires 6.5 L. Transmission service fill volumes for the 545RFE automatic are documented at 5.2 L for 2WD and 6.2 L for 4WD models. The manual lists the preferred torque for front shock absorber lower nuts at 28 N·m (250 in. lbs.). Front axle stabilizer bar retainer bolts are specified at 92 N·m (68 ft. lbs.) in the torque chart. Rear axle ring gear backlash should be measured against a specification of 0.13–0.20 mm (0.005–0.008 in.). This how factory workshop documentation is structured includes detailed safety warnings regarding high-tension springs and suspension bushings. Reference only — always consult a certified technician before performing service on this equipment. An official 2333-page DaimlerChrysler OEM workshop manual covering the 2004 Jeep Grand Cherokee WJ, documenting engine, chassis, electrical, and differential specifications for the full range of powertrain variants.

Manual FAQ, Purchase & Download Details

Which lubricant and fluid types are referenced for the axle and transfer case systems in the service manual? keyboard_arrow_down

Lubrication and maintenance sections contain specific lists for Mopar lubricants and compatible gear fluids for the various axle models and transfer case units described in the document.

Are there official publication cues or edition identifiers shown within the service manual document? keyboard_arrow_down

Manual displays publication and copyright identifiers on the cover page, which denote the document's production year. These markers serve as official references for the library-master service information included in this PDF.

Is this service manual provided as an instant digital download in PDF format? keyboard_arrow_down

Yes, this document is available as an instant PDF download that is compatible with most standard electronic devices.

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