1973-1990 Evinrude Johnson 2 hp - 40 hp outboard motor service manual

Table of Contents

General Information

Tools and Techniques

Troubleshooting

Lubrication, Maintenance and Tune-up

• Lubrication
• Tune-up
• Complete winterization

Engine Synchronization and Linkage Adjustments

• Synchronizing twin carburetors
• Synchronizing magneto to throttle
• Adjusting throttle and shift linkage
• Adjusting throttle cam
• Synchronizing throttle plates

Fuel System

• Adjusting carburetors
• Rebuilding carburetors
• Fuel pump service
• Fuel tank and filter service

Electrical System

• Ignition system
• Charging system
• Starter system
• Lighting system
• Electrical troubleshooting

Power Head

• Cylinder block and crankcase
• Cylinder head and pistons
• Crankshaft and bearings

Gearcase

• Gearcase disassembly
• Gearcase reassembly
• Water pump service
• Shift linkage

Automatic Rewind Starters

• Rewind starter service
• Rewind starter adjustments

Electric Motors

• Lubrication
• Brushes and commutators
• Armature and field coils
• Electric motor troubleshooting

Index

Wiring Diagrams

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